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IAC Assessment: OR0502
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IAC Assessment: OR0502
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IAC Center Oregon State University
Assessment Year 2006
Principal Product Dimensional Lumber
NAICS 321113 - Sawmills
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 1,742,400
Annual Production 55,000,000 Units
Production Hrs. Annual 4,000
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,000 8,001,748 kWh $0.03
Electricity Demand $123,180 27,323 kW-months/year $4.51
Electricity Fees $15 - $ -
Natural Gas $201,943 235,083 MMBtu $0.86
TOTAL ENERGY COSTS $600,138
RECOMMENDED SAVINGS* $5,109,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,180
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Increase in Production Electricity Usage Electricity Demand Electricity Fees Increase in Production
$ kWh $ kW-months/year $ $ $ %
01: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$5,052,000
Cost:
-
- - - - - - $5,052,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,052,000
-
%
02: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$5,700
Cost:
-
$5,700 160,000 - - - - - - $5,700
160,000
kWh
-
-
kW-months/year
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,300
Cost:
$6,300
$5,100 143,000 $1,200 22 - - - - $5,100
143,000
kWh
$1,200
22
kW-months/year
-
-
$
-
-
%
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$18,300
Cost:
$27,500
$16,000 447 $2,300 45 - - - - $16,000
447
kWh
$2,300
45
kW-months/year
-
-
$
-
-
%
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,600
Cost:
$48,600
- - - - $12,600 - - - -
-
kWh
-
-
kW-months/year
$12,600
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,280
Cost:
$72,900
$10,300 288,290 $3,980 77 - - - - $10,300
288,290
kWh
$3,980
77
kW-months/year
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$5,109,180
Cost:
$155,300
$37,100 591,737 $7,480 144 $12,600 - $5,052,000 - $37,100
591,737
kWh
$7,480
144
kW-months/year
$12,600
-
$
$5,052,000
-
%
TOTAL IMPLEMENTED Savings:
$57,180
Cost:
$155,300
$37,100 591,737 $7,480 144 $12,600 - - - $37,100
591,737
kWh
$7,480
144
kW-months/year
$12,600
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Increase in Production Electricity Usage Electricity Demand Electricity Fees Increase in Production