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IAC Assessment: OR0509
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IAC Assessment: OR0509
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IAC Center Oregon State University
Assessment Year 2006
Principal Product Aluminum Castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 85,000
Annual Production 2,584,000 Pounds
Production Hrs. Annual 7,752
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $112,732 10,033,444 kWh $0.01
Electricity Demand $81,195 25,391 kW-months/year $3.20
Electricity Fees $12,662 - $ -
LPG $436,986 32,423 MMBtu $13.48
TOTAL ENERGY COSTS $643,575
RECOMMENDED SAVINGS* $96,660 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $85,960
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Administrative Changes Electricity Usage Electricity Demand LPG Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,900
Cost:
$5,000
$2,000 169,800 $900 254 - - - - $2,000
169,800
kWh
$900
254
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$58,000
Cost:
$6,800
$1,930 162,000 - - $56,070 4,168 - - $1,930
162,000
kWh
-
-
kW-months/year
$56,070
4,168
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,200
Cost:
$2,250
$6,510 547,580 $2,760 848 - - $6,930 - $6,510
547,580
kWh
$2,760
848
kW-months/year
-
-
MMBtu
$6,930
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$660
Cost:
$240
$660 58,500 - - - - - - $660
58,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,300
Cost:
$650
$900 72,400 $400 115 - - - - $900
72,400
kWh
$400
115
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,000
Cost:
$1,200
$2,200 183,500 $800 252 - - - - $2,200
183,500
kWh
$800
252
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,000
Cost:
$11,000
$5,200 434,600 $1,800 565 - - - - $5,200
434,600
kWh
$1,800
565
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,200
Cost:
$3,000
$1,200 106,000 - - - - - - $1,200
106,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$6,400
Cost:
$22,000
$(-100) (-4,400) - - - - $6,500 - $(-100)
(-4,400)
kWh
-
-
kW-months/year
-
-
MMBtu
$6,500
-
$
TOTAL RECOMMENDED Savings:
$96,660
Cost:
$52,140
$20,500 1,729,980 $6,660 2,034 $56,070 4,168 $13,430 - $20,500
1,729,980
kWh
$6,660
2,034
kW-months/year
$56,070
4,168
MMBtu
$13,430
-
$
TOTAL IMPLEMENTED Savings:
$85,960
Cost:
$28,290
$17,500 1,478,480 $5,460 1,667 $56,070 4,168 $6,930 - $17,500
1,478,480
kWh
$5,460
1,667
kW-months/year
$56,070
4,168
MMBtu
$6,930
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Administrative Changes Electricity Usage Electricity Demand LPG Administrative Changes