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IAC Assessment: OR0517
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IAC Assessment: OR0517
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IAC Center Oregon State University
Assessment Year 2007
Principal Product Lubricants
NAICS 324191 - Petroleum Lubricating Oil and Grease Manufacturing
SIC 2992 - Lubricating Oils And Greases
Sales $50,000,000-$100,000,000
# of Employees 24
Plant Area (Sq.Ft.) 51,500
Annual Production 19,500 Thousand Gallons
Production Hrs. Annual 4,160
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,548 3,595,782 kWh $0.08
Electricity Demand $63,000 11,175 kW-months/year $5.64
Fuel Oil #1 $593,181 675,664 MMBtu $0.88
TOTAL ENERGY COSTS $1,049,829
RECOMMENDED SAVINGS* $256,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,090
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Fuel Oil #1 Water Consumption Electricity Usage Electricity Fees Fuel Oil #1 Water Consumption
$ kWh $ $ $ MMBtu $ Tgal
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$163,500
Cost:
$81,700
- - - - $163,500 8,830 - - -
-
kWh
-
-
$
$163,500
8,830
MMBtu
-
-
Tgal
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$35,400
Cost:
$7,000
- - - - $35,400 2,950 - - -
-
kWh
-
-
$
$35,400
2,950
MMBtu
-
-
Tgal
03: 4.721 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION Savings:
$18,000
Cost:
-
- - - - - - $18,000 - -
-
kWh
-
-
$
-
-
MMBtu
$18,000
-
Tgal
04: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$17,200
Cost:
$500
- - - - $17,200 2,000 - - -
-
kWh
-
-
$
$17,200
2,000
MMBtu
-
-
Tgal
05: 3.2176 INCREASE USE OF AUTOMATION Savings:
$10,400
Cost:
$10,000
- - - - $10,400 1,179 - - -
-
kWh
-
-
$
$10,400
1,179
MMBtu
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,100
Cost:
$3,750
- - - - $6,100 730 - - -
-
kWh
-
-
$
$6,100
730
MMBtu
-
-
Tgal
07: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$3,460
Cost:
$10,350
- - - - $3,460 214 - - -
-
kWh
-
-
$
$3,460
214
MMBtu
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$930
Cost:
-
$930 42 - - - - - - $930
42
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,470
Cost:
-
- - $1,470 - - - - - -
-
kWh
$1,470
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$256,460
Cost:
$113,300
$930 42 $1,470 - $236,060 15,903 $18,000 - $930
42
kWh
$1,470
-
$
$236,060
15,903
MMBtu
$18,000
-
Tgal
TOTAL IMPLEMENTED Savings:
$81,090
Cost:
$21,600
$930 42 - - $62,160 5,894 $18,000 - $930
42
kWh
-
-
$
$62,160
5,894
MMBtu
$18,000
-
Tgal
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Fees Fuel Oil #1 Water Consumption Electricity Usage Electricity Fees Fuel Oil #1 Water Consumption