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IAC Assessment: OR0549
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IAC Assessment: OR0549
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IAC Center Oregon State University
Assessment Year 2009
Principal Product Particleboard
NAICS 321219 - Reconstituted Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 450,000
Annual Production 75,000 Thousand Feet
Production Hrs. Annual 4,160
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,514,410 31,077,581 kWh $0.05
Electricity Demand $222,316 73,620 kW-months/year $3.02
Electricity Fees $120,314 - $ -
Natural Gas $1,074,620 127,055 MMBtu $8.46
Other Energy $4,866,283 448,312 MMBtu $10.85
TOTAL ENERGY COSTS $7,797,943
RECOMMENDED SAVINGS* $261,217 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,482
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$170,135
Cost:
$100,000
- - - - - - - - $375 - $800 - $168,960 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$375
-
$
$800
-
$
$168,960
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$46,600
Cost:
$27,000
- - - - $46,600 5,500 - - - - - - - - -
-
kWh
-
-
kW-months/year
$46,600
5,500
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$28,000
Cost:
$700
- - - - $28,000 3,464 - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,000
3,464
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,682
Cost:
-
$6,349 167,923 $1,333 442 - - - - - - - - - - $6,349
167,923
kWh
$1,333
442
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,800
Cost:
$3,500
- - - - - - $8,800 811 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,800
811
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$261,217
Cost:
$131,200
$6,349 167,923 $1,333 442 $74,600 8,964 $8,800 811 $375 - $800 - $168,960 - $6,349
167,923
kWh
$1,333
442
kW-months/year
$74,600
8,964
MMBtu
$8,800
811
MMBtu
$375
-
$
$800
-
$
$168,960
-
$
TOTAL IMPLEMENTED Savings:
$16,482
Cost:
$3,500
$6,349 167,923 $1,333 442 - - $8,800 811 - - - - - - $6,349
167,923
kWh
$1,333
442
kW-months/year
-
-
MMBtu
$8,800
811
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Energy Personnel Changes Ancillary Material Cost Primary Product