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IAC Assessment: OR0575
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IAC Assessment: OR0575
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IAC Center Oregon State University
Assessment Year 2011
Principal Product Fiber Board Door Skins
NAICS 321999 - All Other Miscellaneous Wood Product Manufacturing
SIC 2493 - Reconstituted Wood Products
Sales $10,000,000-$50,000,000
# of Employees 64
Plant Area (Sq.Ft.) 98,700
Annual Production 6,365,000 Units
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,056,873 22,787,659 kWh $0.05
Electricity Demand $249,019 46,808 kW-months/year $5.32
Electricity Fees $1,757 - $ -
Natural Gas $206,891 40,925 MMBtu $5.06
TOTAL ENERGY COSTS $1,514,540
RECOMMENDED SAVINGS* $32,392 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,137
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Other Energy Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,800
Cost:
-
$1,800 38,700 - - - - - - - - $1,800
38,700
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$7,781
Cost:
$500
- - $7,781 1,637 - - - - - - -
-
kWh
$7,781
1,637
MMBtu
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,748
Cost:
$3,023
$2,748 56,905 - - - - - - - - $2,748
56,905
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,389
Cost:
$948
- - - - $3,389 386 - - - - -
-
kWh
-
-
MMBtu
$3,389
386
MMBtu
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,400
Cost:
$7,692
$8,400 173,200 - - - - - - - - $8,400
173,200
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
06: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$3,994
Cost:
$16,460
- - $3,994 789 - - - - - - -
-
kWh
$3,994
789
MMBtu
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,280
Cost:
$2,630
$3,030 65,652 - - - - $300 - $950 - $3,030
65,652
kWh
-
-
MMBtu
-
-
MMBtu
$300
-
$
$950
-
$
TOTAL RECOMMENDED Savings:
$32,392
Cost:
$31,253
$15,978 334,457 $11,775 2,426 $3,389 386 $300 - $950 - $15,978
334,457
kWh
$11,775
2,426
MMBtu
$3,389
386
MMBtu
$300
-
$
$950
-
$
TOTAL IMPLEMENTED Savings:
$6,137
Cost:
$3,971
$2,748 56,905 - - $3,389 386 - - - - $2,748
56,905
kWh
-
-
MMBtu
$3,389
386
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $ $ $
Electricity Usage Natural Gas Other Energy Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Other Energy Administrative Changes Ancillary Material Cost