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IAC Assessment: OR0592
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IAC Assessment: OR0592
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IAC Center Oregon State University
Assessment Year 2012
Principal Product Aluminum master alloy
NAICS 331313 - Alumina Refining and Primary Aluminum Production
SIC 3339 - Primary Nonferrous Metals, Nec
Sales $10,000,000-$50,000,000
# of Employees 49
Plant Area (Sq.Ft.) 69,149
Annual Production 17 Units
Production Hrs. Annual 6,720
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,007 10,679,335 kWh $0.01
Electricity Demand $100,259 31,274 kW-months/year $3.21
Electricity Fees $21,201 - $ -
Natural Gas $177,861 34,972 MMBtu $5.09
LPG $20,618 681 MMBtu $30.26
TOTAL ENERGY COSTS $443,946
RECOMMENDED SAVINGS* $500,089 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $55,420
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Gaseous Waste Primary Raw Material Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Gaseous Waste Primary Raw Material Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ lb $ $ $ $ $ $
01: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$413,713
Cost:
$260,000
- - - - - - - - $51,354 395,031 $40,000 32,000 $(-95,584) - $417,943 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$51,354
395,031
lb
$40,000
32,000
lb
$(-95,584)
-
$
$417,943
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$27,815
Cost:
$42,303
- - - - $27,815 5,433 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$27,815
5,433
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$40,400
Cost:
$70,000
$(-303) 23,962 $(-348) 100 - - $31,051 - $10,000 141,143 - - - - - - - - $(-303)
23,962
kWh
$(-348)
100
kW-months/year
-
-
MMBtu
$31,051
-
MMBtu
$10,000
141,143
lb
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$15,020
Cost:
-
- - - - - - - - $13,200 1,820 - - - - - - $1,820 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$13,200
1,820
lb
-
-
lb
-
-
$
-
-
$
$1,820
-
$
05: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$2,222
Cost:
$120
- - - - $2,222 434 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,222
434
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$919
Cost:
$1,805
$987 77,996 $(-68) (-19) - - - - - - - - - - - - - - $987
77,996
kWh
$(-68)
(-19)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$500,089
Cost:
$374,228
$684 101,958 $(-416) 81 $30,037 5,867 $31,051 - $74,554 537,994 $40,000 32,000 $(-95,584) - $417,943 - $1,820 - $684
101,958
kWh
$(-416)
81
kW-months/year
$30,037
5,867
MMBtu
$31,051
-
MMBtu
$74,554
537,994
lb
$40,000
32,000
lb
$(-95,584)
-
$
$417,943
-
$
$1,820
-
$
TOTAL IMPLEMENTED Savings:
$55,420
Cost:
$70,000
$(-303) 23,962 $(-348) 100 - - $31,051 - $23,200 142,963 - - - - - - $1,820 - $(-303)
23,962
kWh
$(-348)
100
kW-months/year
-
-
MMBtu
$31,051
-
MMBtu
$23,200
142,963
lb
-
-
lb
-
-
$
-
-
$
$1,820
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Gaseous Waste Primary Raw Material Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Gaseous Waste Primary Raw Material Primary Product By-product Production