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IAC Assessment: OR0596
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IAC Assessment: OR0596
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IAC Center Oregon State University
Assessment Year 2012
Principal Product Snacks
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 6,570,000 Pounds
Production Hrs. Annual 5,616
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $95,567 1,396,175 kWh $0.07
Electricity Demand $26,715 3,365 kW-months/year $7.94
Electricity Fees $2,078 - $ -
Natural Gas $388,716 809,085 MMBtu $0.48
TOTAL ENERGY COSTS $587,459
RECOMMENDED SAVINGS* $165,821 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,070
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,782
Cost:
$7,200
- - - - - - - - - - $4,782 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$4,782
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,010
Cost:
$7,460
$3,232 46,038 - - - - - - - - - - $427 - $351 - - - $3,232
46,038
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$427
-
$
$351
-
$
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,779
Cost:
$2,217
$2,820 42,909 $959 128 - - - - - - - - - - - - - - $2,820
42,909
kWh
$959
128
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$9,274
Cost:
$46,450
$(-2,271) (-34,560) $(-451) (-60) - - $4,800 351 - - - - $7,196 - - - - - $(-2,271)
(-34,560)
kWh
$(-451)
(-60)
kW-months/year
-
-
MMBtu
$4,800
351
MMBtu
-
-
Tgal
-
-
lb
$7,196
-
$
-
-
$
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$15,326
Cost:
$6,711
$11,131 169,399 $4,195 559 - - - - - - - - - - - - - - $11,131
169,399
kWh
$4,195
559
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$80,359
Cost:
$51,328
- - - - $80,359 23,158 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$80,359
23,158
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$48,291
Cost:
$10,000
$(-81) - - - - - - - $34,990 6,589 - - $(-720) - - - $14,102 - $(-81)
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$34,990
6,589
Tgal
-
-
lb
$(-720)
-
$
-
-
$
$14,102
-
Tgal
TOTAL RECOMMENDED Savings:
$165,821
Cost:
$131,366
$14,831 223,786 $4,703 627 $80,359 23,158 $4,800 351 $34,990 6,589 $4,782 - $6,903 - $351 - $14,102 - $14,831
223,786
kWh
$4,703
627
kW-months/year
$80,359
23,158
MMBtu
$4,800
351
MMBtu
$34,990
6,589
Tgal
$4,782
-
lb
$6,903
-
$
$351
-
$
$14,102
-
Tgal
TOTAL IMPLEMENTED Savings:
$52,070
Cost:
$12,217
$2,739 42,909 $959 128 - - - - $34,990 6,589 - - $(-720) - - - $14,102 - $2,739
42,909
kWh
$959
128
kW-months/year
-
-
MMBtu
-
-
MMBtu
$34,990
6,589
Tgal
-
-
lb
$(-720)
-
$
-
-
$
$14,102
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption