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IAC Assessment: OR0600
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IAC Assessment: OR0600
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IAC Center Oregon State University
Assessment Year 2012
Principal Product Drywall Corner Trims
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 55,000
Annual Production 4,320,000 Units
Production Hrs. Annual 1,800
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,717 1,707,000 kWh $0.06
Electricity Demand $44,130 6,617 kW-months/year $6.67
Electricity Fees $10,909 - $ -
Natural Gas $3,562 388 MMBtu $9.18
TOTAL ENERGY COSTS $156,318
RECOMMENDED SAVINGS* $35,144 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,865
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$14,559
Cost:
$2,500
$11,012 187,814 $3,547 519 - - - - - - $11,012
187,814
kWh
$3,547
519
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,704
Cost:
$500
$943 16,087 $761 111 - - - - - - $943
16,087
kWh
$761
111
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$334
Cost:
-
$334 5,688 - - - - - - - - $334
5,688
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$940
Cost:
$392
$565 9,640 $375 55 - - - - - - $565
9,640
kWh
$375
55
kW-months/year
-
-
$
-
-
$
-
-
$
05: 4.622 INSTALL ROTATING CAROUSELS TO REDUCE SET-UP TIMES Savings:
$4,720
Cost:
-
$(-334) (-5,702) - - - - - - $5,054 - $(-334)
(-5,702)
kWh
-
-
kW-months/year
-
-
$
-
-
$
$5,054
-
$
06: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$6,653
Cost:
$385
- - - - - - - - $6,653 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$6,653
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,399
Cost:
$560
$5,299 90,381 - - $(-3,900) - - - - - $5,299
90,381
kWh
-
-
kW-months/year
$(-3,900)
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,835
Cost:
$2,724
$3,694 63,013 $531 78 $146 - $464 - - - $3,694
63,013
kWh
$531
78
kW-months/year
$146
-
$
$464
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$35,144
Cost:
$7,061
$21,513 366,921 $5,214 763 $(-3,754) - $464 - $11,707 - $21,513
366,921
kWh
$5,214
763
kW-months/year
$(-3,754)
-
$
$464
-
$
$11,707
-
$
TOTAL IMPLEMENTED Savings:
$15,865
Cost:
$4,561
$10,835 184,809 $1,667 244 $(-3,754) - $464 - $6,653 - $10,835
184,809
kWh
$1,667
244
kW-months/year
$(-3,754)
-
$
$464
-
$
$6,653
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Primary Product