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IAC Assessment: OR0609
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IAC Assessment: OR0609
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IAC Center Oregon State University
Assessment Year 2013
Principal Product Freeze Dried Foods
NAICS 311411 - Frozen Fruit, Juice, and Vegetable Manufacturing
SIC 2037 - Frozen Fruits And Vegetables
Sales $50,000,000-$100,000,000
# of Employees 385
Plant Area (Sq.Ft.) 207,119
Annual Production 8,453 Pieces
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $926,908 20,628,000 kWh $0.04
Electricity Demand $285,246 36,656 kW-months/year $7.78
Electricity Fees $71,581 - $ -
Natural Gas $386,171 85,048 MMBtu $4.54
TOTAL ENERGY COSTS $1,919,176
RECOMMENDED SAVINGS* $324,584 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,782
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$13,082
Cost:
$4,037
- - - - $13,082 3,122 - - - - -
-
kWh
-
-
kW-months/year
$13,082
3,122
MMBtu
-
-
Tgal
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,347
Cost:
$4,299
- - - - $4,347 1,038 - - - - -
-
kWh
-
-
kW-months/year
$4,347
1,038
MMBtu
-
-
Tgal
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,555
Cost:
$4,200
$3,555 75,006 - - - - - - - - $3,555
75,006
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$6,499
Cost:
$5,792
$4,002 84,424 - - $2,497 596 - - - - $4,002
84,424
kWh
-
-
kW-months/year
$2,497
596
MMBtu
-
-
Tgal
-
-
$
05: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$4,900
Cost:
$4,480
$4,900 103,379 - - - - - - - - $4,900
103,379
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$142,102
Cost:
$374,500
$(-7,723) (-162,936) $(-1,801) (-223) - - $153,976 15,190 $(-2,350) - $(-7,723)
(-162,936)
kWh
$(-1,801)
(-223)
kW-months/year
-
-
MMBtu
$153,976
15,190
Tgal
$(-2,350)
-
$
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$117,782
Cost:
$160,770
$117,782 2,484,792 - - - - - - - - $117,782
2,484,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,018
Cost:
$5,875
$4,018 84,765 - - - - - - - - $4,018
84,765
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$28,299
Cost:
$42,000
$22,947 484,108 $5,352 663 - - - - - - $22,947
484,108
kWh
$5,352
663
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$324,584
Cost:
$605,953
$149,481 3,153,538 $3,551 440 $19,926 4,756 $153,976 15,190 $(-2,350) - $149,481
3,153,538
kWh
$3,551
440
kW-months/year
$19,926
4,756
MMBtu
$153,976
15,190
Tgal
$(-2,350)
-
$
TOTAL IMPLEMENTED Savings:
$117,782
Cost:
$160,770
$117,782 2,484,792 - - - - - - - - $117,782
2,484,792
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost