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IAC Assessment: OR0615
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IAC Assessment: OR0615
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IAC Center Oregon State University
Assessment Year 2013
Principal Product Paper
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 135,738
Annual Production 41,630 Units
Production Hrs. Annual 8,760
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $971,957 15,527,455 kWh $0.06
Electricity Demand $189,896 25,990 kW-months/year $7.31
Electricity Fees $32,044 - $ -
Natural Gas $1,092,324 192,102 MMBtu $5.69
Fuel Oil #2 $27,681 981 MMBtu $28.21
TOTAL ENERGY COSTS $2,313,902
RECOMMENDED SAVINGS* $893,479 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,511
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
01: 4.641 ELIMINATE SHUTDOWNS OF CONTROLS DUE TO OVERHEATING Savings:
$24,283
Cost:
$1,000
- - - - - - $19,377 687 - - $4,906 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$19,377
687
MMBtu
-
-
$
$4,906
-
$
-
-
$
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$48,896
Cost:
$68,866
$40,081 640,264 $6,315 877 - - - - $2,500 - - - - - $40,081
640,264
kWh
$6,315
877
kW-months/year
-
-
MMBtu
-
-
MMBtu
$2,500
-
$
-
-
$
-
-
$
03: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$791,616
Cost:
$300,000
$(-977) (-15,604) $(-154) (-21) $112,204 20,895 - - - - - - $680,543 - $(-977)
(-15,604)
kWh
$(-154)
(-21)
kW-months/year
$112,204
20,895
MMBtu
-
-
MMBtu
-
-
$
-
-
$
$680,543
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,731
Cost:
$17,127
$9,731 155,444 - - - - - - - - - - - - $9,731
155,444
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$14,352
Cost:
$36,600
$12,399 198,060 $1,953 271 - - - - - - - - - - $12,399
198,060
kWh
$1,953
271
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,601
Cost:
$4,986
$4,601 73,491 - - - - - - - - - - - - $4,601
73,491
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$893,479
Cost:
$428,579
$65,835 1,051,655 $8,114 1,127 $112,204 20,895 $19,377 687 $2,500 - $4,906 - $680,543 - $65,835
1,051,655
kWh
$8,114
1,127
kW-months/year
$112,204
20,895
MMBtu
$19,377
687
MMBtu
$2,500
-
$
$4,906
-
$
$680,543
-
$
TOTAL IMPLEMENTED Savings:
$87,511
Cost:
$91,979
$54,413 869,199 $6,315 877 - - $19,377 687 $2,500 - $4,906 - - - $54,413
869,199
kWh
$6,315
877
kW-months/year
-
-
MMBtu
$19,377
687
MMBtu
$2,500
-
$
$4,906
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Personnel Changes Ancillary Material Cost Primary Product