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IAC Assessment: OR0646
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IAC Assessment: OR0646
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IAC Center Oregon State University
Assessment Year 2015
Principal Product Commercial heat treatment
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $100,000,000-$500,000,000
# of Employees 50
Plant Area (Sq.Ft.) 53,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $232,675 3,518,320 kWh $0.07
Electricity Demand $33,623 11,756 kW-months/year $2.86
Electricity Fees $56,824 - $ -
Natural Gas $308,050 47,951 MMBtu $6.42
TOTAL ENERGY COSTS $631,172
RECOMMENDED SAVINGS* $210,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $148,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$80,430
Cost:
$5,071
- - - - $80,430 17,629 - - -
-
kWh
-
-
kW-months/year
$80,430
17,629
MMBtu
-
-
$
02: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$42,592
Cost:
$25,071
- - - - $42,592 9,179 - - -
-
kWh
-
-
kW-months/year
$42,592
9,179
MMBtu
-
-
$
03: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$20,000
Cost:
$1,000
- - - - - - $20,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,000
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,468
Cost:
$24,468
$20,885 333,120 $2,583 510 - - - - $20,885
333,120
kWh
$2,583
510
kW-months/year
-
-
MMBtu
-
-
$
05: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$44,385
Cost:
$3,000
- - - - $44,385 9,566 - - -
-
kWh
-
-
kW-months/year
$44,385
9,566
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$210,875
Cost:
$58,610
$20,885 333,120 $2,583 510 $167,407 36,374 $20,000 - $20,885
333,120
kWh
$2,583
510
kW-months/year
$167,407
36,374
MMBtu
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$148,283
Cost:
$32,539
$20,885 333,120 $2,583 510 $124,815 27,195 - - $20,885
333,120
kWh
$2,583
510
kW-months/year
$124,815
27,195
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes