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IAC Assessment: OR0649
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IAC Assessment: OR0649
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IAC Center Oregon State University
Assessment Year 2015
Principal Product abrasive slurry
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $50,000,000-$100,000,000
# of Employees 106
Plant Area (Sq.Ft.) 126,500
Annual Production 3,450 Tons
Production Hrs. Annual 4,160
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $287,203 4,039,521 kWh $0.07
Electricity Demand $46,749 8,712 kW-months/year $5.37
Electricity Fees $15,145 - $ -
Natural Gas $21,767 1,920 MMBtu $11.34
TOTAL ENERGY COSTS $370,864
RECOMMENDED SAVINGS* $72,548 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,340
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$18,604
Cost:
$16,250
$18,604 257,788 - - - - - - - - - - $18,604
257,788
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,484
Cost:
$2,065
$5,497 76,174 $138 63 - - $311 - - - $1,538 - $5,497
76,174
kWh
$138
63
kW-months/year
-
-
MMBtu
$311
-
$
-
-
$
$1,538
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,825
Cost:
-
$2,825 39,142 - - - - - - - - - - $2,825
39,142
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2222 CONVERT LIQUID HEATERS FROM UNDERFIRING TO IMMERSION OR SUBMERSION HEATING Savings:
$5,913
Cost:
$4,455
$15,476 214,438 - - $(-9,563) (-847) - - - - - - $15,476
214,438
kWh
-
-
kW-months/year
$(-9,563)
(-847)
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,536
Cost:
$438
$790 10,948 - - $746 65 - - - - - - $790
10,948
kWh
-
-
kW-months/year
$746
65
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$23,387
Cost:
$10,298
$23,318 323,106 $69 32 - - - - - - - - $23,318
323,106
kWh
$69
32
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$572
Cost:
$1,000
$544 7,540 $28 13 - - - - - - - - $544
7,540
kWh
$28
13
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,277
Cost:
$2,139
$2,935 40,666 $342 157 - - - - - - - - $2,935
40,666
kWh
$342
157
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,638
Cost:
$1,819
$2,670 37,002 $(-32) (-15) - - - - - - - - $2,670
37,002
kWh
$(-32)
(-15)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,371
Cost:
$2,065
$1,090 15,109 - - - - - - $183 - $98 - $1,090
15,109
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$183
-
$
$98
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,941
Cost:
$19,500
- - - - $4,941 429 - - - - - - -
-
kWh
-
-
kW-months/year
$4,941
429
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$72,548
Cost:
$60,029
$73,749 1,021,913 $545 250 $(-3,876) (-353) $311 - $183 - $1,636 - $73,749
1,021,913
kWh
$545
250
kW-months/year
$(-3,876)
(-353)
MMBtu
$311
-
$
$183
-
$
$1,636
-
$
TOTAL IMPLEMENTED Savings:
$18,340
Cost:
$25,523
$11,102 153,842 $448 205 $4,941 429 $311 - - - $1,538 - $11,102
153,842
kWh
$448
205
kW-months/year
$4,941
429
MMBtu
$311
-
$
-
-
$
$1,538
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost