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IAC Assessment: OR0684
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IAC Assessment: OR0684
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IAC Center Oregon State University
Assessment Year 2017
Principal Product Aluminum Extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 143,000
Annual Production 39,700,000 Pounds
Production Hrs. Annual 8,670
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $919,929 17,073,820 kWh $0.05
Electricity Demand $360,931 45,060 kW-months/year $8.01
Electricity Fees $99,412 - $ -
Natural Gas $167,349 33,432 MMBtu $5.01
TOTAL ENERGY COSTS $1,816,421
RECOMMENDED SAVINGS* $456,570 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $295,043
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,985
Cost:
$500
$2,325 41,986 $660 72 - - - - - - - - - - $2,325
41,986
kWh
$660
72
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$17,412
Cost:
$20,340
- - - - $17,412 3,843 - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,412
3,843
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,196
Cost:
$1,831
$2,196 39,645 - - - - - - - - - - - - $2,196
39,645
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$1,832
Cost:
$670
- - - - $1,832 405 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,832
405
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,474
Cost:
$8,100
$5,474 98,842 - - - - - - - - - - - - $5,474
98,842
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$229,046
Cost:
$405,000
$(-11,845) (-235,164) $(-2,964) (-322) $(-24,945) (-5,519) - - $268,800 10,000,000 - - - - $(-11,845)
(-235,164)
kWh
$(-2,964)
(-322)
kW-months/year
$(-24,945)
(-5,519)
MMBtu
-
-
Tgal
$268,800
10,000,000
lb
-
-
$
-
-
$
07: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$41,279
Cost:
$86,043
$(-21,460) (-387,510) $(-11,661) (-1,268) - - $74,400 - - - - - - - $(-21,460)
(-387,510)
kWh
$(-11,661)
(-1,268)
kW-months/year
-
-
MMBtu
$74,400
-
Tgal
-
-
lb
-
-
$
-
-
$
08: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$156,346
Cost:
$600,000
$(-11,032) (-199,200) $(-8,611) (-936) - - - - - - $(-124,011) - $300,000 - $(-11,032)
(-199,200)
kWh
$(-8,611)
(-936)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$(-124,011)
-
$
$300,000
-
$
TOTAL RECOMMENDED Savings:
$456,570
Cost:
$1,122,484
$(-34,342) (-641,401) $(-22,576) (-2,454) $(-5,701) (-1,271) $74,400 - $268,800 10,000,000 $(-124,011) - $300,000 - $(-34,342)
(-641,401)
kWh
$(-22,576)
(-2,454)
kW-months/year
$(-5,701)
(-1,271)
MMBtu
$74,400
-
Tgal
$268,800
10,000,000
lb
$(-124,011)
-
$
$300,000
-
$
TOTAL IMPLEMENTED Savings:
$295,043
Cost:
$520,153
$(-27,831) (-523,832) $(-14,625) (-1,590) $(-5,701) (-1,271) $74,400 - $268,800 10,000,000 - - - - $(-27,831)
(-523,832)
kWh
$(-14,625)
(-1,590)
kW-months/year
$(-5,701)
(-1,271)
MMBtu
$74,400
-
Tgal
$268,800
10,000,000
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Usage Solid Waste (non-haz) Personnel Changes Administrative Changes