IAC logo
IAC Assessment: OR0712
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OR0712
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oregon State University
Assessment Year 2018
Principal Product Potato and Corn Chips
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales >$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 300,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) WA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $688,235 14,735,370 kWh $0.05
Electricity Demand $160,520 27,038 kW-months/year $5.94
Electricity Fees $23,740 - $ -
Natural Gas $1,182,798 315,758 MMBtu $3.75
TOTAL ENERGY COSTS $2,403,423
RECOMMENDED SAVINGS* $331,648 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $225,013
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$200,991
Cost:
$689,600
$(-41,679) (-848,854) $(-7,733) (-1,302) - - $250,403 112,483 $(-41,679)
(-848,854)
kWh
$(-7,733)
(-1,302)
kW-months/year
-
-
MMBtu
$250,403
112,483
lb
02: 2.1224 REPLACE BOILER Savings:
$56,825
Cost:
$365,566
$804 16,378 - - $56,021 14,939 - - $804
16,378
kWh
-
-
kW-months/year
$56,021
14,939
MMBtu
-
-
lb
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$33,804
Cost:
$25,271
- - - - $33,804 9,014 - - -
-
kWh
-
-
kW-months/year
$33,804
9,014
MMBtu
-
-
lb
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,006
Cost:
$21,662
- - - - $16,006 4,044 - - -
-
kWh
-
-
kW-months/year
$16,006
4,044
MMBtu
-
-
lb
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,619
Cost:
$17,511
- - - - $17,619 4,698 - - -
-
kWh
-
-
kW-months/year
$17,619
4,698
MMBtu
-
-
lb
06: 2.5196 USE SMALL NUMBER OF HIGH OUTPUT UNITS INSTEAD OF MANY SMALL INEFFICIENT UNITS Savings:
$6,403
Cost:
$30,000
$5,493 111,874 $910 153 - - - - $5,493
111,874
kWh
$910
153
kW-months/year
-
-
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$331,648
Cost:
$1,149,610
$(-35,382) (-720,602) $(-6,823) (-1,149) $123,450 32,695 $250,403 112,483 $(-35,382)
(-720,602)
kWh
$(-6,823)
(-1,149)
kW-months/year
$123,450
32,695
MMBtu
$250,403
112,483
lb
TOTAL IMPLEMENTED Savings:
$225,013
Cost:
$737,111
$(-36,186) (-736,980) $(-6,823) (-1,149) $17,619 4,698 $250,403 112,483 $(-36,186)
(-736,980)
kWh
$(-6,823)
(-1,149)
kW-months/year
$17,619
4,698
MMBtu
$250,403
112,483
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)