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IAC Assessment: OR0722
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IAC Assessment: OR0722
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oregon State University
Assessment Year 2019
Principal Product Modular Buildings
NAICS 321992 - Prefabricated Wood Building Manufacturing
SIC 2452 - Prefabricated Wood Buildings
Sales $10,000,000-$50,000,000
# of Employees 181
Plant Area (Sq.Ft.) 150,000
Annual Production 300,000 Units
Production Hrs. Annual 2,210
Location (State) OR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,346 789,640 kWh $0.07
Electricity Demand $19,838 3,323 kW-months/year $5.97
Electricity Fees $11,463 - $ -
Natural Gas $36,393 4,576 MMBtu $7.95
LPG $11,379 663 MMBtu $17.16
TOTAL ENERGY COSTS $313,169
RECOMMENDED SAVINGS* $115,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,029
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $
01: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$42,047
Cost:
$1,000
- - - - - - - - $447 16 $41,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$447
16
gal
$41,600
-
$
-
-
$
02: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$17,875
Cost:
-
- - - - - - - - $17,875 650 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$17,875
650
gal
-
-
$
-
-
$
03: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$6,191
Cost:
-
- - - - $6,191 779 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,191
779
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,107
Cost:
-
$7,201 102,508 $906 140 - - - - - - - - - - $7,201
102,508
kWh
$906
140
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,488
Cost:
$1,110
$1,034 14,725 $454 70 - - - - - - - - - - $1,034
14,725
kWh
$454
70
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$28,751
Cost:
$129,960
$(-4,932) (-70,200) - - - - $10,733 614 - - $22,950 - - - $(-4,932)
(-70,200)
kWh
-
-
kW-months/year
-
-
MMBtu
$10,733
614
MMBtu
-
-
gal
$22,950
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,941
Cost:
$15,179
$6,986 94,932 $3,011 477 - - - - - - $798 - $146 - $6,986
94,932
kWh
$3,011
477
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$798
-
$
$146
-
$
TOTAL RECOMMENDED Savings:
$115,400
Cost:
$147,249
$10,289 141,965 $4,371 687 $6,191 779 $10,733 614 $18,322 666 $65,348 - $146 - $10,289
141,965
kWh
$4,371
687
kW-months/year
$6,191
779
MMBtu
$10,733
614
MMBtu
$18,322
666
gal
$65,348
-
$
$146
-
$
TOTAL IMPLEMENTED Savings:
$68,029
Cost:
$1,000
$7,201 102,508 $906 140 - - - - $18,322 666 $41,600 - - - $7,201
102,508
kWh
$906
140
kW-months/year
-
-
MMBtu
-
-
MMBtu
$18,322
666
gal
$41,600
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas LPG Other Liquid (non-haz) Personnel Changes Ancillary Material Cost