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IAC Assessment: ORS005
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IAC Assessment: ORS005
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IAC Center Oregon State University
Assessment Year 1999
Principal Product Processed Fish
NAICS n/a
SIC 2092 - Fresh Or Frozen Prepared Fish
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 50,000
Annual Production 15,148,484 Pounds
Production Hrs. Annual 5,160
Location (State) AK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $613,805 4,640,973 kWh $0.13
Electricity Fees $61,520 - $ -
LPG $44,407 1,443 MMBtu $30.77
Fuel Oil #2 $74,987 12,438 MMBtu $6.03
TOTAL ENERGY COSTS $845,465
RECOMMENDED SAVINGS* $1,406,270 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $414,706
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Water Disposal Personnel Changes Primary Product Electricity Usage Fuel Oil #2 Water Disposal Personnel Changes Primary Product
$ kWh $ MMBtu $ Tgal $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$23,531
Cost:
$41,296
$23,531 161,782 - - - - - - - - $23,531
161,782
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$403,875
Cost:
$572,000
$675,325 4,640,973 $(-271,450) (-45,242) - - - - - - $675,325
4,640,973
kWh
$(-271,450)
(-45,242)
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$55,755
Cost:
-
$55,755 383,060 - - - - - - - - $55,755
383,060
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$18,500
Cost:
$40,000
$18,500 127,198 - - - - - - - - $18,500
127,198
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,920
Cost:
$700
- - $6,920 1,145 - - - - - - -
-
kWh
$6,920
1,145
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$97,200
Cost:
$11,600
- - - - - - $97,200 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$97,200
-
$
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$350,000
Cost:
$570,000
- - - - - - $350,000 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$350,000
-
$
-
-
$
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$139,000
Cost:
$280,000
- - - - - - $139,000 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$139,000
-
$
-
-
$
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$310,000
Cost:
$69,000
- - - - - - - - $310,000 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$310,000
-
$
10: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
-
Cost:
$490
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$1,489
Cost:
$6,220
$(-101) (-586) - - $1,590 1,935,000 - - - - $(-101)
(-586)
kWh
-
-
MMBtu
$1,590
1,935,000
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,406,270
Cost:
$1,591,306
$773,010 5,312,427 $(-264,530) (-44,097) $1,590 1,935,000 $586,200 - $310,000 - $773,010
5,312,427
kWh
$(-264,530)
(-44,097)
MMBtu
$1,590
1,935,000
Tgal
$586,200
-
$
$310,000
-
$
TOTAL IMPLEMENTED Savings:
$414,706
Cost:
$151,486
$97,786 672,040 $6,920 1,145 - - - - $310,000 - $97,786
672,040
kWh
$6,920
1,145
MMBtu
-
-
Tgal
-
-
$
$310,000
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $
Electricity Usage Fuel Oil #2 Water Disposal Personnel Changes Primary Product Electricity Usage Fuel Oil #2 Water Disposal Personnel Changes Primary Product