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IAC Assessment: RU0024
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IAC Assessment: RU0024
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1988
Principal Product CUSTOM MOLDED PLASTICS
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 0
Annual Production 5,500,000 Pieces
Production Hrs. Annual 5,880
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $229,216 2,585,580 kWh $0.09
Natural Gas $36,884 5,878 MMBtu $6.27
Fuel Oil #2 $11,783 2,758 MMBtu $4.27
TOTAL ENERGY COSTS $277,883
RECOMMENDED SAVINGS* $11,265 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,853
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$870
Cost:
$164
$870 9,672 - - $870
9,672
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$417
Cost:
$500
$417 4,689 - - $417
4,689
kWh
-
-
MMBtu
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,127
Cost:
-
$(-148) (-1,758) $1,275 202 $(-148)
(-1,758)
kWh
$1,275
202
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$410
Cost:
$200
- - $410 65 -
-
kWh
$410
65
MMBtu
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,285
Cost:
-
$1,285 14,361 - - $1,285
14,361
kWh
-
-
MMBtu
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,896
Cost:
$1,650
$1,896 21,395 - - $1,896
21,395
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,913
Cost:
-
$2,913 32,825 - - $2,913
32,825
kWh
-
-
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$397
Cost:
$130
- - $397 63 -
-
kWh
$397
63
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,950
Cost:
$500
- - $1,950 310 -
-
kWh
$1,950
310
MMBtu
TOTAL RECOMMENDED Savings:
$11,265
Cost:
$3,144
$7,233 81,184 $4,032 640 $7,233
81,184
kWh
$4,032
640
MMBtu
TOTAL IMPLEMENTED Savings:
$8,853
Cost:
$3,144
$6,096 68,581 $2,757 438 $6,096
68,581
kWh
$2,757
438
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas