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IAC Assessment: RU0113
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IAC Assessment: RU0113
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1991
Principal Product AEROSPACE FASTENERS
NAICS n/a
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 0
Annual Production 12,000,000 Pieces
Production Hrs. Annual 4,732
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $561,171 7,080,891 kWh $0.08
Natural Gas $96,838 17,708 MMBtu $5.47
Fuel Oil #4 $115,249 24,124 MMBtu $4.78
TOTAL ENERGY COSTS $773,258
RECOMMENDED SAVINGS* $54,553 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,553
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4
$ kWh $ MMBtu $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,496
Cost:
-
$3,496 44,256 - - - - $3,496
44,256
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,138
Cost:
$330
$1,138 14,361 - - - - $1,138
14,361
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,196
Cost:
$1,735
$7,196 91,149 - - - - $7,196
91,149
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.2514 COVER OPEN TANKS Savings:
$506
Cost:
$1,164
- - $506 92 - - -
-
kWh
$506
92
MMBtu
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,454
Cost:
-
$2,454 31,067 - - - - $2,454
31,067
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$17,916
Cost:
$11,500
$17,916 226,846 - - - - $17,916
226,846
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,091
Cost:
$500
- - - - $8,091 1,689 -
-
kWh
-
-
MMBtu
$8,091
1,689
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,756
Cost:
$6,800
- - - - $13,756 2,871 -
-
kWh
-
-
MMBtu
$13,756
2,871
MMBtu
TOTAL RECOMMENDED Savings:
$54,553
Cost:
$22,029
$32,200 407,679 $506 92 $21,847 4,560 $32,200
407,679
kWh
$506
92
MMBtu
$21,847
4,560
MMBtu
TOTAL IMPLEMENTED Savings:
$54,553
Cost:
$22,029
$32,200 407,679 $506 92 $21,847 4,560 $32,200
407,679
kWh
$506
92
MMBtu
$21,847
4,560
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Fuel Oil #4 Electricity Usage Natural Gas Fuel Oil #4