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IAC Assessment: RU0114
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IAC Assessment: RU0114
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1991
Principal Product COIL COATING & SLITTING
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 45
Plant Area (Sq.Ft.) 0
Annual Production 167,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,137 2,237,104 kWh $0.08
Natural Gas $258,726 58,520 MMBtu $4.42
TOTAL ENERGY COSTS $427,863
RECOMMENDED SAVINGS* $61,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,230
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$826
Cost:
-
$826 10,844 - - $826
10,844
kWh
-
-
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$261
Cost:
$214
$261 3,517 - - $261
3,517
kWh
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,104
Cost:
$2,150
- - $1,104 251 -
-
kWh
$1,104
251
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$858
Cost:
$700
$858 11,430 - - $858
11,430
kWh
-
-
MMBtu
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$2,850
Cost:
$800
$2,850 37,515 - - $2,850
37,515
kWh
-
-
MMBtu
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,509
Cost:
$500
- - $1,509 343 -
-
kWh
$1,509
343
MMBtu
07: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM Savings:
$52,380
Cost:
$15,000
- - $52,380 11,905 -
-
kWh
$52,380
11,905
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,442
Cost:
$9,609
$1,442 19,050 - - $1,442
19,050
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$61,230
Cost:
$28,973
$6,237 82,356 $54,993 12,499 $6,237
82,356
kWh
$54,993
12,499
MMBtu
TOTAL IMPLEMENTED Savings:
$61,230
Cost:
$28,973
$6,237 82,356 $54,993 12,499 $6,237
82,356
kWh
$54,993
12,499
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas