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IAC Assessment: RU0148
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IAC Assessment: RU0148
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1992
Principal Product STEEL STRIPS
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $50,000,000-$100,000,000
# of Employees 77
Plant Area (Sq.Ft.) 0
Annual Production 250,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,302 2,804,807 kWh $0.08
Natural Gas $9,759 1,925 MMBtu $5.07
TOTAL ENERGY COSTS $225,061
RECOMMENDED SAVINGS* $61,588 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.3312 INSTALL EFFICIENT RECTIFIERS Savings:
$29,457
Cost:
$65,000
$29,457 383,060 - - $29,457
383,060
kWh
-
-
MMBtu
02: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$5,460
Cost:
$800
$5,460 70,926 - - $5,460
70,926
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,308
Cost:
$200
$3,308 43,083 - - $3,308
43,083
kWh
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,295
Cost:
$180
$10,295 - - - $10,295
-
kWh
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,845
Cost:
$233
$1,845 24,033 - - $1,845
24,033
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$461
Cost:
$392
$461 5,862 - - $461
5,862
kWh
-
-
MMBtu
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,035
Cost:
$12,250
$3,035 39,566 - - $3,035
39,566
kWh
-
-
MMBtu
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,107
Cost:
$14,279
$4,107 - - - $4,107
-
kWh
-
-
MMBtu
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,993
Cost:
$2,564
$2,993 38,980 - - $2,993
38,980
kWh
-
-
MMBtu
10: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$627
Cost:
$1,650
- - $627 124 -
-
kWh
$627
124
MMBtu
TOTAL RECOMMENDED Savings:
$61,588
Cost:
$97,548
$60,961 605,510 $627 124 $60,961
605,510
kWh
$627
124
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas