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IAC Assessment: RU0156
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IAC Assessment: RU0156
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IAC Center Rutgers, State Univ. of NJ
Assessment Year 1992
Principal Product METAL HARDENING
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 0
Annual Production 18,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $389,827 4,778,722 kWh $0.08
Natural Gas $207,978 41,843 MMBtu $4.97
TOTAL ENERGY COSTS $597,805
RECOMMENDED SAVINGS* $47,182 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,848
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,324
Cost:
$577
$2,324 28,429 - - - - $2,324
28,429
kWh
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,848
Cost:
-
$1,848 22,567 - - - - $1,848
22,567
kWh
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,041
Cost:
$63
$1,105 13,482 - - $(-64) - $1,105
13,482
kWh
-
-
MMBtu
$(-64)
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$16,739
Cost:
$322
- - $16,739 3,368 - - -
-
kWh
$16,739
3,368
MMBtu
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,929
Cost:
$800
$1,929 23,740 - - - - $1,929
23,740
kWh
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,776
Cost:
$3,750
$1,776 21,688 - - - - $1,776
21,688
kWh
-
-
MMBtu
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$21,525
Cost:
$23,000
- - $21,525 4,331 - - -
-
kWh
$21,525
4,331
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$47,182
Cost:
$28,512
$8,982 109,906 $38,264 7,699 $(-64) - $8,982
109,906
kWh
$38,264
7,699
MMBtu
$(-64)
-
$
TOTAL IMPLEMENTED Savings:
$1,848
Cost:
-
$1,848 22,567 - - - - $1,848
22,567
kWh
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes