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IAC Assessment: SD0154
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IAC Assessment: SD0154
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 1996
Principal Product Medical Instruments and Fiberglass Arm Casts
NAICS n/a
SIC 3847 -
Sales $50,000,000-$100,000,000
# of Employees 170
Plant Area (Sq.Ft.) 72,000
Annual Production 17,000,000 Pieces
Production Hrs. Annual 6,125
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,411 2,993,259 kWh $0.07
Electricity Demand $70,198 6,908 kW-months/year $10.16
Electricity Fees $279,609 - $ -
Natural Gas $61,287 9,938 MMBtu $6.17
TOTAL ENERGY COSTS $620,505
RECOMMENDED SAVINGS* $38,812 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,812
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz)
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,178
Cost:
$1,360
$2,178 25,205 - - - - - - - - $2,178
25,205
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,982
Cost:
$400
- - $8,982 347 - - - - - - -
-
kWh
$8,982
347
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,082
Cost:
$8,500
- - $7,082 262 - - - - - - -
-
kWh
$7,082
262
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,750
Cost:
$40
- - $1,750 85 - - - - - - -
-
kWh
$1,750
85
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,032
Cost:
$1,127
- - - - $3,032 705 - - - - -
-
kWh
-
-
kW-months/year
$3,032
705
MMBtu
-
-
gal
-
-
lb
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,485
Cost:
$1,127
- - - - $2,485 578 - - - - -
-
kWh
-
-
kW-months/year
$2,485
578
MMBtu
-
-
gal
-
-
lb
07: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$1,053
Cost:
$1,127
- - - - $1,053 245 - - - - -
-
kWh
-
-
kW-months/year
$1,053
245
MMBtu
-
-
gal
-
-
lb
08: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$9,000
Cost:
$6,000
- - - - - - $9,000 13,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,000
13,000
gal
-
-
lb
09: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$3,250
Cost:
$4,000
- - - - - - - - $3,250 6,500 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,250
6,500
lb
TOTAL RECOMMENDED Savings:
$38,812
Cost:
$23,681
$2,178 25,205 $17,814 694 $6,570 1,528 $9,000 13,000 $3,250 6,500 $2,178
25,205
kWh
$17,814
694
kW-months/year
$6,570
1,528
MMBtu
$9,000
13,000
gal
$3,250
6,500
lb
TOTAL IMPLEMENTED Savings:
$38,812
Cost:
$23,681
$2,178 25,205 $17,814 694 $6,570 1,528 $9,000 13,000 $3,250 6,500 $2,178
25,205
kWh
$17,814
694
kW-months/year
$6,570
1,528
MMBtu
$9,000
13,000
gal
$3,250
6,500
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz)