Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | San Diego State University |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Polyurethane Foam For Carpet Padding |
| NAICS | n/a |
| SIC | 3086 - Plastics Foam Products |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 400 |
| Plant Area (Sq.Ft.) | 10,650 |
| Annual Production | 92,513 Thousand Feet |
| Production Hrs. Annual | 6,630 |
| Location (State) | CA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $382,457 | 5,680,246 | kWh | $0.07 |
| Electricity Demand | $168,572 | 19,916 | kW-months/year | $8.46 |
| Natural Gas | $113,561 | 31,745 | MMBtu | $3.58 |
| TOTAL ENERGY COSTS | $664,590 | |||
| RECOMMENDED SAVINGS* | $304,844 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $249,204 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $18,513 Cost: $12,290 |
$14,896 | 222,450 | $3,617 | 428 | - | - | - | - | - | - | - | - |
$14,896 222,450 kWh |
$3,617 428 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $28,303 Cost: - |
- | - | $28,303 | 393 | - | - | - | - | - | - | - | - |
- - kWh |
$28,303 393 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.5121 REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH |
Savings: $27,336 Cost: $4,000 |
$27,336 | 463,365 | - | - | - | - | - | - | - | - | - | - |
$27,336 463,365 kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $17,545 Cost: $38,000 |
$15,216 | 227,140 | $2,329 | 275 | - | - | - | - | - | - | - | - |
$15,216 227,140 kWh |
$2,329 275 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY |
Savings: $11,307 Cost: $1,800 |
$7,942 | 118,406 | $3,365 | 397 | - | - | - | - | - | - | - | - |
$7,942 118,406 kWh |
$3,365 397 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR |
Savings: $9,941 Cost: $9,500 |
$7,208 | 107,562 | $2,733 | 323 | - | - | - | - | - | - | - | - |
$7,208 107,562 kWh |
$2,733 323 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT |
Savings: $3,325 Cost: $1,127 |
- | - | - | - | $3,325 | 924 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,325 924 MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $1,455 Cost: $1,250 |
$1,154 | 17,292 | $301 | 36 | - | - | - | - | - | - | - | - |
$1,154 17,292 kWh |
$301 36 kW-months/year |
- - MMBtu |
- - gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.8131 USE WATER-BASED ADHESIVES |
Savings: $55,640 Cost: - |
- | - | - | - | - | - | $55,640 | 6,500 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$55,640 6,500 gal |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK |
Savings: $77,729 Cost: $211,365 |
- | - | - | - | - | - | - | - | $77,729 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
$77,729 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.522 MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE |
Savings: $53,750 Cost: $53,750 |
- | - | - | - | - | - | - | - | - | - | $53,750 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - gal |
- - $ |
$53,750 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $304,844 Cost: $333,082 |
$73,752 | 1,156,215 | $40,648 | 1,852 | $3,325 | 924 | $55,640 | 6,500 | $77,729 | - | $53,750 | - | $73,752 1,156,215 kWh |
$40,648 1,852 kW-months/year |
$3,325 924 MMBtu |
$55,640 6,500 gal |
$77,729 - $ |
$53,750 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $249,204 Cost: $333,082 |
$73,752 | 1,156,215 | $40,648 | 1,852 | $3,325 | 924 | - | - | $77,729 | - | $53,750 | - | $73,752 1,156,215 kWh |
$40,648 1,852 kW-months/year |
$3,325 924 MMBtu |
- - gal |
$77,729 - $ |
$53,750 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | gal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | Electricity Usage | Electricity Demand | Natural Gas | Other Liquid (non-haz) | Personnel Changes | Administrative Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||