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IAC Assessment: SD0176
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0176
IAC Center San Diego State University
Assessment Year 1997
Principal Product Photo albums, sheet - protectors, and CD holders
NAICS n/a
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 126,836
Annual Production 150,000,000 Pieces
Production Hrs. Annual 7,344
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $290,912 4,424,092 kWh $0.07
Electricity Demand $99,792 10,015 kW-months/year $9.96
Natural Gas $2,414 373 MMBtu $6.47
TOTAL ENERGY COSTS $393,118
RECOMMENDED SAVINGS* $799,915 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $181,770
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,704
Cost:
-
$4,126 62,427 $578 58 - - $4,126
62,427
kWh
$578
58
kW-months/year
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,636
Cost:
$1,250
$3,720 56,272 $916 92 - - $3,720
56,272
kWh
$916
92
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$878
Cost:
$500
$589 8,792 $289 29 - - $589
8,792
kWh
$289
29
kW-months/year
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$6,499
Cost:
$22,356
$4,678 70,926 $1,821 183 - - $4,678
70,926
kWh
$1,821
183
kW-months/year
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$16,243
Cost:
$15,295
$11,688 177,022 $4,555 457 - - $11,688
177,022
kWh
$4,555
457
kW-months/year
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$14,812
Cost:
-
- - - - $14,812 - -
-
kWh
-
-
kW-months/year
$14,812
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$133,998
Cost:
$30,000
- - - - $133,998 - -
-
kWh
-
-
kW-months/year
$133,998
-
$
08: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$618,145
Cost:
$200,000
- - - - $618,145 - -
-
kWh
-
-
kW-months/year
$618,145
-
$
TOTAL RECOMMENDED Savings:
$799,915
Cost:
$269,401
$24,801 375,439 $8,159 819 $766,955 - $24,801
375,439
kWh
$8,159
819
kW-months/year
$766,955
-
$
TOTAL IMPLEMENTED Savings:
$181,770
Cost:
$69,401
$24,801 375,439 $8,159 819 $148,810 - $24,801
375,439
kWh
$8,159
819
kW-months/year
$148,810
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes