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IAC Assessment: SD0179
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IAC Assessment: SD0179
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IAC Center San Diego State University
Assessment Year 1997
Principal Product Painting and decorating plastic injected molds parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 60,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 4,312
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,280 1,145,076 kWh $0.07
Electricity Demand $24,623 3,112 kW-months/year $7.91
Natural Gas $45,648 8,529 MMBtu $5.35
TOTAL ENERGY COSTS $154,551
RECOMMENDED SAVINGS* $647,438 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $60,660
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.1224 REPLACE BOILER Savings:
$8,920
Cost:
$15,000
- - - - $8,920 1,652 - - - - - - -
-
kWh
-
-
kW-months/year
$8,920
1,652
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,564
Cost:
$350
$1,217 16,413 $347 44 - - - - - - - - $1,217
16,413
kWh
$347
44
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,715
Cost:
$11,208
$8,319 112,544 $2,396 303 - - - - - - - - $8,319
112,544
kWh
$2,396
303
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$4,501
Cost:
$3,940
$3,381 45,721 $1,120 142 - - - - - - - - $3,381
45,721
kWh
$1,120
142
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,200
Cost:
$9,000
- - - - - - - - - - $6,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$6,200
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,550
Cost:
-
- - - - - - - - - - $2,550 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,550
-
$
07: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$10,940
Cost:
-
- - - - - - $10,940 2,230 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,940
2,230
gal
-
-
lb
-
-
$
08: 3.7134 WASH AND REUSE RAGS ON-SITE Savings:
$11,710
Cost:
$1,000
- - - - - - - - $11,710 5,600 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$11,710
5,600
lb
-
-
$
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$14,500
Cost:
$5,000
- - - - - - - - - - $14,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$14,500
-
$
10: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$575,838
Cost:
$120,000
- - - - - - - - - - $575,838 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$575,838
-
$
TOTAL RECOMMENDED Savings:
$647,438
Cost:
$165,498
$12,917 174,678 $3,863 489 $8,920 1,652 $10,940 2,230 $11,710 5,600 $599,088 - $12,917
174,678
kWh
$3,863
489
kW-months/year
$8,920
1,652
MMBtu
$10,940
2,230
gal
$11,710
5,600
lb
$599,088
-
$
TOTAL IMPLEMENTED Savings:
$60,660
Cost:
$45,498
$12,917 174,678 $3,863 489 $8,920 1,652 - - $11,710 5,600 $23,250 - $12,917
174,678
kWh
$3,863
489
kW-months/year
$8,920
1,652
MMBtu
-
-
gal
$11,710
5,600
lb
$23,250
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes