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IAC Assessment: SD0181
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IAC Assessment: SD0181
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IAC Center San Diego State University
Assessment Year 1997
Principal Product Heat Transfer Products
NAICS n/a
SIC 3585 - Refrigeration And Heating Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 75,000
Annual Production 42,000 Pieces
Production Hrs. Annual 4,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,379 950,762 kWh $0.07
Electricity Demand $21,338 2,571 kW-months/year $8.30
Natural Gas $6,624 1,091 MMBtu $6.07
TOTAL ENERGY COSTS $95,341
RECOMMENDED SAVINGS* $116,978 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,278
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,363
Cost:
$2,363
$1,691 23,740 $672 81 - - - - - - $1,691
23,740
kWh
$672
81
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,392
Cost:
-
$1,052 14,947 $340 41 - - - - - - $1,052
14,947
kWh
$340
41
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,773
Cost:
$6,741
$1,366 19,343 $407 49 - - - - - - $1,366
19,343
kWh
$407
49
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$744
Cost:
$1,190
$571 7,913 $173 21 - - - - - - $571
7,913
kWh
$173
21
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$22,100
Cost:
$9,000
- - - - - - $22,100 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$22,100
-
$
-
-
$
06: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$2,462
Cost:
-
- - - - $2,462 122 - - - - -
-
kWh
-
-
kW-months/year
$2,462
122
gal
-
-
$
-
-
$
07: 3.7134 WASH AND REUSE RAGS ON-SITE Savings:
$1,262
Cost:
$1,600
- - - - - - - - $1,262 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$1,262
-
$
08: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$25,182
Cost:
$9,000
- - - - - - $25,182 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$25,182
-
$
-
-
$
09: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$22,500
Cost:
$49,750
- - - - - - $22,500 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$22,500
-
$
-
-
$
10: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$37,200
Cost:
$24,000
- - - - - - $37,200 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$37,200
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$116,978
Cost:
$103,644
$4,680 65,943 $1,592 192 $2,462 122 $106,982 - $1,262 - $4,680
65,943
kWh
$1,592
192
kW-months/year
$2,462
122
gal
$106,982
-
$
$1,262
-
$
TOTAL IMPLEMENTED Savings:
$57,278
Cost:
$29,894
$4,680 65,943 $1,592 192 $2,462 122 $47,282 - $1,262 - $4,680
65,943
kWh
$1,592
192
kW-months/year
$2,462
122
gal
$47,282
-
$
$1,262
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (haz) Administrative Changes Ancillary Material Cost