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IAC Assessment: SD0183
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IAC Assessment: SD0183
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IAC Center San Diego State University
Assessment Year 1997
Principal Product Produce complex formed and welded assembles, ie. hydraulic r
NAICS n/a
SIC 3728 - Aircraft Parts And Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 60,000
Annual Production 50,000 Pieces
Production Hrs. Annual 4,334
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,334 1,116,061 kWh $0.05
Electricity Demand $73,766 4,441 kW-months/year $16.61
Natural Gas $5,436 706 MMBtu $7.70
TOTAL ENERGY COSTS $138,536
RECOMMENDED SAVINGS* $217,103 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,891
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $
01: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$14,050
Cost:
$4,000
$6,958 131,301 $6,245 376 $847 (-110) - - - - - - $6,958
131,301
kWh
$6,245
376
kW-months/year
$847
(-110)
MMBtu
-
-
gal
-
-
gal
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,107
Cost:
$570
- - $4,783 288 $1,324 172 - - - - - - -
-
kWh
$4,783
288
kW-months/year
$1,324
172
MMBtu
-
-
gal
-
-
gal
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,086
Cost:
$1,800
$2,086 39,273 - - - - - - - - - - $2,086
39,273
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$915
Cost:
$650
$500 9,379 $415 25 - - - - - - - - $500
9,379
kWh
$415
25
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$872
Cost:
$950
$507 9,672 $365 22 - - - - - - - - $507
9,672
kWh
$365
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,385
Cost:
$11,002
$2,458 46,307 $927 110 - - - - - - - - $2,458
46,307
kWh
$927
110
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
07: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$7,155
Cost:
$9,085
$5,128 96,717 $2,027 241 - - - - - - - - $5,128
96,717
kWh
$2,027
241
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
$
08: 3.7197 USE ULTRASONIC CLEANING Savings:
$11,564
Cost:
$1,140
- - - - - - - - $11,564 12,668 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$11,564
12,668
gal
-
-
$
09: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$6,144
Cost:
-
- - - - - - - - $6,144 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,144
-
gal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,640
Cost:
$2,000
- - - - - - - - - - $2,640 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$2,640
-
$
11: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$185
Cost:
$100
- - - - - - $185 21,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$185
21,600
gal
-
-
gal
-
-
$
12: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$162,000
Cost:
$250,000
- - - - - - - - - - $162,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$162,000
-
$
TOTAL RECOMMENDED Savings:
$217,103
Cost:
$281,297
$17,637 332,649 $14,762 1,062 $2,171 62 $185 21,600 $17,708 12,668 $164,640 - $17,637
332,649
kWh
$14,762
1,062
kW-months/year
$2,171
62
MMBtu
$185
21,600
gal
$17,708
12,668
gal
$164,640
-
$
TOTAL IMPLEMENTED Savings:
$23,891
Cost:
$21,407
$8,086 152,403 $8,152 664 $1,324 172 $185 21,600 $6,144 - - - $8,086
152,403
kWh
$8,152
664
kW-months/year
$1,324
172
MMBtu
$185
21,600
gal
$6,144
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Administrative Changes