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IAC Assessment: SD0191
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IAC Assessment: SD0191
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Metallic and Non-Metallic Ducting
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 250,000
Annual Production 240,000 Pieces
Production Hrs. Annual 4,890
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $234,077 4,300,997 kWh $0.05
Electricity Demand $186,069 18,212 kW-months/year $10.22
Natural Gas $55,736 10,093 MMBtu $5.52
TOTAL ENERGY COSTS $475,882
RECOMMENDED SAVINGS* $151,891 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,042
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,838
Cost:
$5,890
$3,277 60,668 $1,561 118 - - - - - - - - - - $3,277
60,668
kWh
$1,561
118
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$45,498
Cost:
$34,650
$32,621 604,338 $12,877 1,260 - - - - - - - - - - $32,621
604,338
kWh
$12,877
1,260
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,897
Cost:
$1,800
$7,862 145,369 $3,035 297 - - - - - - - - - - $7,862
145,369
kWh
$3,035
297
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,084
Cost:
$41,850
$6,461 119,578 $3,623 354 - - - - - - - - - - $6,461
119,578
kWh
$3,623
354
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,919
Cost:
$5,418
- - - - $3,919 713 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,919
713
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$18,900
Cost:
$8,500
- - - - - - - - - - - - $18,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
$18,900
-
$
07: 3.8224 CONVERT TO LESS TOXIC HYDROCARBON CLEANERS Savings:
$15,696
Cost:
$1,450
- - - - - - - - $15,696 16,297 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$15,696
16,297
gal
-
-
lb
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$12,650
Cost:
-
- - - - - - - - - - $12,650 56,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$12,650
56,000
lb
-
-
$
09: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$654
Cost:
$750
- - - - - - $654 355,430 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$654
355,430
gal
-
-
gal
-
-
lb
-
-
$
10: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$28,755
Cost:
$200,000
- - - - - - - - - - - - $28,755 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
$28,755
-
$
TOTAL RECOMMENDED Savings:
$151,891
Cost:
$300,308
$50,221 929,953 $21,096 2,029 $3,919 713 $654 355,430 $15,696 16,297 $12,650 56,000 $47,655 - $50,221
929,953
kWh
$21,096
2,029
kW-months/year
$3,919
713
MMBtu
$654
355,430
gal
$15,696
16,297
gal
$12,650
56,000
lb
$47,655
-
$
TOTAL IMPLEMENTED Savings:
$37,042
Cost:
$15,140
$3,277 60,668 $1,561 118 - - $654 355,430 - - $12,650 56,000 $18,900 - $3,277
60,668
kWh
$1,561
118
kW-months/year
-
-
MMBtu
$654
355,430
gal
-
-
gal
$12,650
56,000
lb
$18,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Administrative Changes