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IAC Assessment: SD0195
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IAC Assessment: SD0195
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Fiberglass Motor Home Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 81
Plant Area (Sq.Ft.) 80,000
Annual Production 30,000 Pieces
Production Hrs. Annual 2,500
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,382 1,215,709 kWh $0.08
Electricity Demand $42,438 5,004 kW-months/year $8.48
Natural Gas $13,463 2,151 MMBtu $6.26
TOTAL ENERGY COSTS $154,283
RECOMMENDED SAVINGS* $376,689 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,856
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,633
Cost:
$14,800
$2,924 35,756 $1,709 201 - - - - - - - - $2,924
35,756
kWh
$1,709
201
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,315
Cost:
$950
$2,712 33,411 $1,603 189 - - - - - - - - $2,712
33,411
kWh
$1,603
189
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,717
Cost:
$5,000
$1,759 21,688 $958 113 - - - - - - - - $1,759
21,688
kWh
$958
113
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$993
Cost:
$900
$993 12,309 - - - - - - - - - - $993
12,309
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,311
Cost:
-
$811 9,965 $500 57 - - - - - - - - $811
9,965
kWh
$500
57
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,157
Cost:
$1,125
- - - - $1,157 184 - - - - - - -
-
kWh
-
-
kW-months/year
$1,157
184
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$844
Cost:
$2,865
- - - - $844 134 - - - - - - -
-
kWh
-
-
kW-months/year
$844
134
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,268
Cost:
$9,327
$2,181 26,671 $1,087 123 - - - - - - - - $2,181
26,671
kWh
$1,087
123
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,966
Cost:
$3,120
$2,020 24,912 $946 94 - - - - - - - - $2,020
24,912
kWh
$946
94
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$338,670
Cost:
$24,000
- - - - - - - - $338,670 426,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$338,670
426,000
lb
-
-
$
11: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$3,800
Cost:
$1,200
- - - - - - $3,800 19 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,800
19
gal
-
-
lb
-
-
$
12: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$8,640
Cost:
$200
- - - - - - - - $8,640 12,240 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$8,640
12,240
lb
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,375
Cost:
$4,864
- - - - - - - - - - $3,375 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$3,375
-
$
TOTAL RECOMMENDED Savings:
$376,689
Cost:
$68,351
$13,400 164,712 $6,803 777 $2,001 318 $3,800 19 $347,310 438,240 $3,375 - $13,400
164,712
kWh
$6,803
777
kW-months/year
$2,001
318
MMBtu
$3,800
19
gal
$347,310
438,240
lb
$3,375
-
$
TOTAL IMPLEMENTED Savings:
$20,856
Cost:
$25,277
$7,817 95,838 $4,399 513 - - - - $8,640 12,240 - - $7,817
95,838
kWh
$4,399
513
kW-months/year
-
-
MMBtu
-
-
gal
$8,640
12,240
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes