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IAC Assessment: SD0202
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IAC Assessment: SD0202
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Custom printed circuit boards
NAICS n/a
SIC 3272 - Concrete Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 78
Plant Area (Sq.Ft.) 20,000
Annual Production 15,600 Pieces
Production Hrs. Annual 7,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,964 1,368,992 kWh $0.08
Electricity Demand $49,490 3,077 kW-months/year $16.08
Natural Gas $10,453 1,371 MMBtu $7.62
TOTAL ENERGY COSTS $175,907
RECOMMENDED SAVINGS* $348,949 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,974
Cost:
$2,150
$4,044 47,479 $2,165 135 $(-1,235) (-162) - - - - - - $4,044
47,479
kWh
$2,165
135
kW-months/year
$(-1,235)
(-162)
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,368
Cost:
$9,111
$3,181 932,298 $2,187 136 - - - - - - - - $3,181
932,298
kWh
$2,187
136
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$4,044
Cost:
$3,060
$2,238 655,920 $1,806 113 - - - - - - - - $2,238
655,920
kWh
$1,806
113
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$616
Cost:
$1,020
$616 12,896 - - - - - - - - - - $616
12,896
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$678
Cost:
$800
$272 5,569 $406 25 - - - - - - - - $272
5,569
kWh
$406
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$6,118
Cost:
$3,035
- - - - $6,118 280 - - - - - - -
-
kWh
-
-
kW-months/year
$6,118
280
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$604
Cost:
$1,154
- - - - $604 3 - - - - - - -
-
kWh
-
-
kW-months/year
$604
3
MMBtu
-
-
lb
-
-
$
-
-
$
08: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,456
Cost:
-
- - - - - - $1,456 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,456
-
lb
-
-
$
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$8,736
Cost:
$2,000
- - - - - - $8,736 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,736
-
lb
-
-
$
-
-
$
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$3,190
Cost:
$2,000
- - - - - - - - $3,190 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$3,190
-
$
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,420
Cost:
$500
- - - - - - $1,420 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,420
-
lb
-
-
$
-
-
$
12: 3.1152 USE HIGH QUALITY SCRAP (LOW SULFUR) TO REDUCE HAZARDOUS SLUDGE GENERATION Savings:
$3,394
Cost:
$3,000
- - - - - - $3,394 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,394
-
lb
-
-
$
-
-
$
13: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$308,351
Cost:
$900,000
- - - - - - - - - - $308,351 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$308,351
-
$
TOTAL RECOMMENDED Savings:
$348,949
Cost:
$927,830
$10,351 1,654,162 $6,564 409 $5,487 121 $15,006 - $3,190 - $308,351 - $10,351
1,654,162
kWh
$6,564
409
kW-months/year
$5,487
121
MMBtu
$15,006
-
lb
$3,190
-
$
$308,351
-
$
TOTAL IMPLEMENTED Savings:
$20,170
Cost:
$13,611
$3,181 932,298 $2,187 136 - - $11,612 - $3,190 - - - $3,181
932,298
kWh
$2,187
136
kW-months/year
-
-
MMBtu
$11,612
-
lb
$3,190
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Primary Product