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IAC Assessment: SD0203
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IAC Assessment: SD0203
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 1998
Principal Product plastics and composites for aerospace
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 52
Plant Area (Sq.Ft.) 28,500
Annual Production 50,000 Pieces
Production Hrs. Annual 2,125
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,352 826,495 kWh $0.08
Electricity Demand $34,030 4,177 kW-months/year $8.15
Natural Gas $15,560 2,607 MMBtu $5.97
TOTAL ENERGY COSTS $117,802
RECOMMENDED SAVINGS* $24,084 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$300
Cost:
$967
- - - - $300 50 - - - - - - -
-
kWh
-
-
kW-months/year
$300
50
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$1,776
Cost:
$5,635
$1,776 86,753 - - - - - - - - - - $1,776
86,753
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$758
Cost:
$300
$387 4,982 $371 46 - - - - - - - - $387
4,982
kWh
$371
46
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$737
Cost:
$900
$468 5,862 $269 33 - - - - - - - - $468
5,862
kWh
$269
33
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,163
Cost:
$1,460
$755 9,379 $408 50 - - - - - - - - $755
9,379
kWh
$408
50
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,250
Cost:
$9,630
$4,471 21,102 $2,779 341 - - - - - - - - $4,471
21,102
kWh
$2,779
341
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$7,100
Cost:
$9,000
- - - - - - $7,100 71 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,100
71
gal
-
-
lb
-
-
$
08: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$600
Cost:
-
- - - - - - - - $600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$600
-
lb
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,400
Cost:
$8,500
- - - - - - - - - - $4,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$4,400
-
$
TOTAL RECOMMENDED Savings:
$24,084
Cost:
$36,392
$7,857 128,078 $3,827 470 $300 50 $7,100 71 $600 - $4,400 - $7,857
128,078
kWh
$3,827
470
kW-months/year
$300
50
MMBtu
$7,100
71
gal
$600
-
lb
$4,400
-
$
TOTAL IMPLEMENTED Savings:
$5,000
Cost:
$8,500
- - - - - - - - $600 - $4,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$600
-
lb
$4,400
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes