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IAC Assessment: SD0204
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IAC Assessment: SD0204
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Security doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 122,000
Annual Production 1,043,000 Pieces
Production Hrs. Annual 4,488
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,961 2,194,021 kWh $0.07
Electricity Demand $101,333 7,660 kW-months/year $13.23
Natural Gas $201,657 42,786 MMBtu $4.71
TOTAL ENERGY COSTS $485,307
RECOMMENDED SAVINGS* $28,222 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,332
Cost:
$2,115
- - - - $3,332 709 - - -
-
kWh
-
-
kW-months/year
$3,332
709
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,288
Cost:
$4,406
$1,385 20,223 $903 68 - - - - $1,385
20,223
kWh
$903
68
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,099
Cost:
$2,410
$1,873 27,257 $1,226 93 - - - - $1,873
27,257
kWh
$1,226
93
kW-months/year
-
-
MMBtu
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,680
Cost:
$8,500
- - - - - - $6,680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,680
-
$
05: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$7,932
Cost:
-
- - - - - - $7,932 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,932
-
$
06: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$4,891
Cost:
$3,300
- - - - - - $4,891 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,891
-
$
TOTAL RECOMMENDED Savings:
$28,222
Cost:
$20,731
$3,258 47,480 $2,129 161 $3,332 709 $19,503 - $3,258
47,480
kWh
$2,129
161
kW-months/year
$3,332
709
MMBtu
$19,503
-
$
TOTAL IMPLEMENTED Savings:
$16,900
Cost:
$12,906
$1,385 20,223 $903 68 - - $14,612 - $1,385
20,223
kWh
$903
68
kW-months/year
-
-
MMBtu
$14,612
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes