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IAC Assessment: SD0205
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IAC Assessment: SD0205
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IAC Center San Diego State University
Assessment Year 1998
Principal Product Reverse osmosis membranes
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 156,000
Annual Production 60,000 Pieces
Production Hrs. Annual 4,676
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,283 3,458,089 kWh $0.05
Electricity Demand $174,776 10,924 kW-months/year $16.00
Natural Gas $27,030 4,334 MMBtu $6.24
TOTAL ENERGY COSTS $612,501
RECOMMENDED SAVINGS* $591,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $181,955
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$11,008
Cost:
$12,000
$6,797 138,628 $4,211 263 - - - - - - - - $6,797
138,628
kWh
$4,211
263
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,896
Cost:
$1,029
$1,896 38,687 - - - - - - - - - - $1,896
38,687
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,819
Cost:
$620
- - $961 60 $858 60 - - - - - - -
-
kWh
$961
60
kW-months/year
$858
60
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,039
Cost:
$195
$447 9,086 $592 37 - - - - - - - - $447
9,086
kWh
$592
37
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$727
Cost:
-
$407 8,206 $320 20 - - - - - - - - $407
8,206
kWh
$320
20
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 3.5131 RECYCLE WHITE WATER Savings:
$180,189
Cost:
$400,000
- - - - - - $180,189 33,570,240 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$180,189
33,570,240
gal
-
-
lb
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$336,172
Cost:
$311,000
- - - - - - - - - - $336,172 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$336,172
-
$
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$19,800
Cost:
$8,000
- - - - - - - - - - $19,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$19,800
-
$
09: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$14,850
Cost:
$1,200
- - - - - - - - - - $14,850 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$14,850
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$24,243
Cost:
$3,300
- - - - - - - - $24,243 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$24,243
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$591,743
Cost:
$737,344
$9,547 194,607 $6,084 380 $858 60 $180,189 33,570,240 $24,243 - $370,822 - $9,547
194,607
kWh
$6,084
380
kW-months/year
$858
60
MMBtu
$180,189
33,570,240
gal
$24,243
-
lb
$370,822
-
$
TOTAL IMPLEMENTED Savings:
$181,955
Cost:
$400,195
$854 17,292 $912 57 - - $180,189 33,570,240 - - - - $854
17,292
kWh
$912
57
kW-months/year
-
-
MMBtu
$180,189
33,570,240
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (haz) Administrative Changes