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IAC Assessment: SD0216
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IAC Assessment: SD0216
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IAC Center San Diego State University
Assessment Year 1999
Principal Product metal plating
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 78
Plant Area (Sq.Ft.) 0
Annual Production 48,000 Pieces
Production Hrs. Annual 6,732
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $205,062 2,948,124 kWh $0.07
Electricity Demand $61,509 7,742 kW-months/year $7.94
Natural Gas $13,252 2,094 MMBtu $6.33
TOTAL ENERGY COSTS $318,587
RECOMMENDED SAVINGS* $157,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,078
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,277
Cost:
$1,650
$843 12,016 $434 55 - - - - - - - - $843
12,016
kWh
$434
55
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,961
Cost:
$1,060
$9,906 142,438 $2,055 259 - - - - - - - - $9,906
142,438
kWh
$2,055
259
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$99,648
Cost:
$111,600
$107,328 1,542,497 $50,308 6,332 $(-57,988) (-9,161) - - - - - - $107,328
1,542,497
kWh
$50,308
6,332
kW-months/year
$(-57,988)
(-9,161)
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$840
Cost:
-
- - - - - - - - - - $840 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$840
-
$
05: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$1,038
Cost:
$1,500
- - - - - - - - $1,038 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,038
-
lb
-
-
$
06: 3.8133 CONVERT TO AQUEOUS CLEANING Savings:
$6,009
Cost:
$6,009
- - - - - - $6,009 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,009
-
gal
-
-
lb
-
-
$
07: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$11,740
Cost:
$4,100
- - - - - - - - - - $11,740 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$11,740
-
$
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$25,245
Cost:
$22,970
- - - - - - - - - - $25,245 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$25,245
-
$
TOTAL RECOMMENDED Savings:
$157,758
Cost:
$148,889
$118,077 1,696,951 $52,797 6,646 $(-57,988) (-9,161) $6,009 - $1,038 - $37,825 - $118,077
1,696,951
kWh
$52,797
6,646
kW-months/year
$(-57,988)
(-9,161)
MMBtu
$6,009
-
gal
$1,038
-
lb
$37,825
-
$
TOTAL IMPLEMENTED Savings:
$14,078
Cost:
$2,710
$10,749 154,454 $2,489 314 - - - - - - $840 - $10,749
154,454
kWh
$2,489
314
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$840
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes