IAC logo
IAC Assessment: SD0217
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0217
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 1999
Principal Product electronic enclosures
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 115
Plant Area (Sq.Ft.) 60,000
Annual Production 2,000 Pieces
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,212 608,148 kWh $0.07
Electricity Demand $12,039 2,031 kW-months/year $5.93
Electricity Fees $3,465 - $ -
Natural Gas $6,947 2,383 MMBtu $2.92
TOTAL ENERGY COSTS $68,817
RECOMMENDED SAVINGS* $206,416 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $163,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,485
Cost:
$1,420
$1,148 15,826 $337 57 - - - - - - - - - - - - - - $1,148
15,826
kWh
$337
57
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$953
Cost:
$2,268
$733 9,965 $220 37 - - - - - - - - - - - - - - $733
9,965
kWh
$220
37
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,351
Cost:
$300
$2,692 36,928 $659 111 - - - - - - - - - - - - - - $2,692
36,928
kWh
$659
111
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,614
Cost:
$500
$4,901 67,409 $1,713 289 - - - - - - - - - - - - - - $4,901
67,409
kWh
$1,713
289
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,938
Cost:
$3,800
- - - - $1,938 668 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,938
668
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$520
Cost:
$1,380
$349 4,689 $171 29 - - - - - - - - - - - - - - $349
4,689
kWh
$171
29
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$6,059
Cost:
$1,000
- - - - $4,897 1,687 - - - - - - - - $1,162 - - - -
-
kWh
-
-
kW-months/year
$4,897
1,687
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$1,162
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,136
Cost:
$400
$2,332 32,239 $804 138 - - - - - - - - - - - - - - $2,332
32,239
kWh
$804
138
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,689
Cost:
$1,195
$9,689 979,191 - - - - - - - - - - - - - - - - $9,689
979,191
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,680
Cost:
-
- - - - - - - - $1,680 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,680
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
11: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$147,960
Cost:
$10,000
- - - - - - $75,960 3,600 - - - - $72,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75,960
3,600
gal
-
-
lb
-
-
$
$72,000
-
$
-
-
Tgal
-
-
$
12: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$4,000
Cost:
$8,000
- - - - - - - - - - $4,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$4,000
-
$
-
-
$
-
-
Tgal
-
-
$
13: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$12,000
Cost:
$21,920
- - - - - - - - - - $12,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$12,000
-
$
-
-
$
-
-
Tgal
-
-
$
14: 3.4151 MINIMIZE WATER USAGE Savings:
$1,451
Cost:
-
- - - - - - - - - - $967 - - - - - $484 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$967
-
$
-
-
$
-
-
Tgal
$484
-
$
15: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,580
Cost:
-
- - - - - - - - - - $3,720 - - - - - $1,860 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$3,720
-
$
-
-
$
-
-
Tgal
$1,860
-
$
TOTAL RECOMMENDED Savings:
$206,416
Cost:
$52,183
$21,844 1,146,247 $3,904 661 $6,835 2,355 $75,960 3,600 $1,680 - $20,687 - $72,000 - $1,162 - $2,344 - $21,844
1,146,247
kWh
$3,904
661
kW-months/year
$6,835
2,355
MMBtu
$75,960
3,600
gal
$1,680
-
lb
$20,687
-
$
$72,000
-
$
$1,162
-
Tgal
$2,344
-
$
TOTAL IMPLEMENTED Savings:
$163,290
Cost:
$10,900
$7,233 99,648 $2,517 427 - - $75,960 3,600 - - $3,720 - $72,000 - - - $1,860 - $7,233
99,648
kWh
$2,517
427
kW-months/year
-
-
MMBtu
$75,960
3,600
gal
-
-
lb
$3,720
-
$
$72,000
-
$
-
-
Tgal
$1,860
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost