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IAC Assessment: SD0217
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IAC Assessment: SD0217
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IAC Center San Diego State University
Assessment Year 1999
Principal Product electronic enclosures
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 115
Plant Area (Sq.Ft.) 60,000
Annual Production 2,000 Pieces
Production Hrs. Annual 4,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $44,212 608,148 kWh $0.07
Electricity Demand $12,039 2,031 kW-months/year $5.93
Electricity Fees $3,465 - $ -
Natural Gas $6,947 2,383 MMBtu $2.92
TOTAL ENERGY COSTS $68,817
RECOMMENDED SAVINGS* $206,416 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $163,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal $ $
01: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,485
Cost:
$1,420
$1,148 15,826 $337 57 - - - - - - - - - - - - - - $1,148
15,826
kWh
$337
57
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$953
Cost:
$2,268
$733 9,965 $220 37 - - - - - - - - - - - - - - $733
9,965
kWh
$220
37
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,351
Cost:
$300
$2,692 36,928 $659 111 - - - - - - - - - - - - - - $2,692
36,928
kWh
$659
111
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,614
Cost:
$500
$4,901 67,409 $1,713 289 - - - - - - - - - - - - - - $4,901
67,409
kWh
$1,713
289
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,938
Cost:
$3,800
- - - - $1,938 668 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,938
668
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$520
Cost:
$1,380
$349 4,689 $171 29 - - - - - - - - - - - - - - $349
4,689
kWh
$171
29
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$6,059
Cost:
$1,000
- - - - $4,897 1,687 - - - - - - - - $1,162 - - - -
-
kWh
-
-
kW-months/year
$4,897
1,687
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$1,162
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,136
Cost:
$400
$2,332 32,239 $804 138 - - - - - - - - - - - - - - $2,332
32,239
kWh
$804
138
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,689
Cost:
$1,195
$9,689 979,191 - - - - - - - - - - - - - - - - $9,689
979,191
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,680
Cost:
-
- - - - - - - - $1,680 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,680
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
11: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$147,960
Cost:
$10,000
- - - - - - $75,960 3,600 - - - - $72,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75,960
3,600
gal
-
-
lb
-
-
$
$72,000
-
$
-
-
Tgal
-
-
$
12: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$4,000
Cost:
$8,000
- - - - - - - - - - $4,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$4,000
-
$
-
-
$
-
-
Tgal
-
-
$
13: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$12,000
Cost:
$21,920
- - - - - - - - - - $12,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$12,000
-
$
-
-
$
-
-
Tgal
-
-
$
14: 3.4151 MINIMIZE WATER USAGE Savings:
$1,451
Cost:
-
- - - - - - - - - - $967 - - - - - $484 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$967
-
$
-
-
$
-
-
Tgal
$484
-
$
15: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$5,580
Cost:
-
- - - - - - - - - - $3,720 - - - - - $1,860 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$3,720
-
$
-
-
$
-
-
Tgal
$1,860
-
$
TOTAL RECOMMENDED Savings:
$206,416
Cost:
$52,183
$21,844 1,146,247 $3,904 661 $6,835 2,355 $75,960 3,600 $1,680 - $20,687 - $72,000 - $1,162 - $2,344 - $21,844
1,146,247
kWh
$3,904
661
kW-months/year
$6,835
2,355
MMBtu
$75,960
3,600
gal
$1,680
-
lb
$20,687
-
$
$72,000
-
$
$1,162
-
Tgal
$2,344
-
$
TOTAL IMPLEMENTED Savings:
$163,290
Cost:
$10,900
$7,233 99,648 $2,517 427 - - $75,960 3,600 - - $3,720 - $72,000 - - - $1,860 - $7,233
99,648
kWh
$2,517
427
kW-months/year
-
-
MMBtu
$75,960
3,600
gal
-
-
lb
$3,720
-
$
$72,000
-
$
-
-
Tgal
$1,860
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Water Consumption One-time Revenue or Avoided Cost