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IAC Assessment: SD0220
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IAC Assessment: SD0220
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Heat Exchangers
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 120,000
Annual Production 10,000 Pieces
Production Hrs. Annual 4,676
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,393 2,652,403 kWh $0.07
Electricity Demand $42,948 5,816 kW-months/year $7.38
Natural Gas $10,883 1,799 MMBtu $6.05
TOTAL ENERGY COSTS $236,081
RECOMMENDED SAVINGS* $155,041 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,069
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ kW-months/year $ gal $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,040
Cost:
$5,528
$8,721 129,543 $2,319 314 - - - - $8,721
129,543
kWh
$2,319
314
kW-months/year
-
-
gal
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,440
Cost:
$500
$2,564 38,101 $876 119 - - - - $2,564
38,101
kWh
$876
119
kW-months/year
-
-
gal
-
-
lb
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$55,972
Cost:
$80,000
$48,393 719,226 $7,579 1,027 - - - - $48,393
719,226
kWh
$7,579
1,027
kW-months/year
-
-
gal
-
-
lb
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$17,838
Cost:
$732
- - - - $17,838 600 - - -
-
kWh
-
-
kW-months/year
$17,838
600
gal
-
-
lb
05: 3.8133 CONVERT TO AQUEOUS CLEANING Savings:
$7,548
Cost:
-
- - - - $7,548 660 - - -
-
kWh
-
-
kW-months/year
$7,548
660
gal
-
-
lb
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,710
Cost:
$8,500
- - - - - - $7,710 - -
-
kWh
-
-
kW-months/year
-
-
gal
$7,710
-
lb
07: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$51,493
Cost:
$8,000
$45,547 677,022 $5,946 805 - - - - $45,547
677,022
kWh
$5,946
805
kW-months/year
-
-
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$155,041
Cost:
$103,260
$105,225 1,563,892 $16,720 2,265 $25,386 1,260 $7,710 - $105,225
1,563,892
kWh
$16,720
2,265
kW-months/year
$25,386
1,260
gal
$7,710
-
lb
TOTAL IMPLEMENTED Savings:
$99,069
Cost:
$23,260
$56,832 844,666 $9,141 1,238 $25,386 1,260 $7,710 - $56,832
844,666
kWh
$9,141
1,238
kW-months/year
$25,386
1,260
gal
$7,710
-
lb
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz)