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IAC Assessment: SD0224
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IAC Assessment: SD0224
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IAC Center San Diego State University
Assessment Year 1999
Principal Product Custom Injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 60,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,175 2,919,109 kWh $0.07
Electricity Demand $54,713 6,842 kW-months/year $8.00
TOTAL ENERGY COSTS $251,649
RECOMMENDED SAVINGS* $158,666 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,270
Cost:
$800
$1,059 15,826 $211 26 - - - - $1,059
15,826
kWh
$211
26
kW-months/year
-
-
lb
-
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,072
Cost:
$2,565
$1,538 22,860 $534 67 - - - - $1,538
22,860
kWh
$534
67
kW-months/year
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,199
Cost:
$1,600
$1,090 16,413 $109 14 - - - - $1,090
16,413
kWh
$109
14
kW-months/year
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$87,415
Cost:
$156,300
$74,767 1,116,354 $12,648 1,581 - - - - $74,767
1,116,354
kWh
$12,648
1,581
kW-months/year
-
-
lb
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,340
Cost:
$8,500
- - - - - - $4,340 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,340
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$8,640
Cost:
-
- - - - $8,640 1,200 - - -
-
kWh
-
-
kW-months/year
$8,640
1,200
lb
-
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$8,150
Cost:
$9,000
- - - - - - $8,150 - -
-
kWh
-
-
kW-months/year
-
-
lb
$8,150
-
$
08: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$45,580
Cost:
$480
- - - - - - $45,580 - -
-
kWh
-
-
kW-months/year
-
-
lb
$45,580
-
$
TOTAL RECOMMENDED Savings:
$158,666
Cost:
$179,245
$78,454 1,171,453 $13,502 1,688 $8,640 1,200 $58,070 - $78,454
1,171,453
kWh
$13,502
1,688
kW-months/year
$8,640
1,200
lb
$58,070
-
$
TOTAL IMPLEMENTED Savings:
$65,712
Cost:
$12,845
$2,597 38,686 $745 93 $8,640 1,200 $53,730 - $2,597
38,686
kWh
$745
93
kW-months/year
$8,640
1,200
lb
$53,730
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes