IAC logo
IAC Assessment: SD0224
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0224
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 1999
Principal Product Custom Injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 60,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,175 2,919,109 kWh $0.07
Electricity Demand $54,713 6,842 kW-months/year $8.00
TOTAL ENERGY COSTS $251,649
RECOMMENDED SAVINGS* $158,666 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,270
Cost:
$800
$1,059 15,826 $211 26 - - - - $1,059
15,826
kWh
$211
26
kW-months/year
-
-
lb
-
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,072
Cost:
$2,565
$1,538 22,860 $534 67 - - - - $1,538
22,860
kWh
$534
67
kW-months/year
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,199
Cost:
$1,600
$1,090 16,413 $109 14 - - - - $1,090
16,413
kWh
$109
14
kW-months/year
-
-
lb
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$87,415
Cost:
$156,300
$74,767 1,116,354 $12,648 1,581 - - - - $74,767
1,116,354
kWh
$12,648
1,581
kW-months/year
-
-
lb
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,340
Cost:
$8,500
- - - - - - $4,340 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,340
-
$
06: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$8,640
Cost:
-
- - - - $8,640 1,200 - - -
-
kWh
-
-
kW-months/year
$8,640
1,200
lb
-
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$8,150
Cost:
$9,000
- - - - - - $8,150 - -
-
kWh
-
-
kW-months/year
-
-
lb
$8,150
-
$
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$45,580
Cost:
$480
- - - - - - $45,580 - -
-
kWh
-
-
kW-months/year
-
-
lb
$45,580
-
$
TOTAL RECOMMENDED Savings:
$158,666
Cost:
$179,245
$78,454 1,171,453 $13,502 1,688 $8,640 1,200 $58,070 - $78,454
1,171,453
kWh
$13,502
1,688
kW-months/year
$8,640
1,200
lb
$58,070
-
$
TOTAL IMPLEMENTED Savings:
$65,712
Cost:
$12,845
$2,597 38,686 $745 93 $8,640 1,200 $53,730 - $2,597
38,686
kWh
$745
93
kW-months/year
$8,640
1,200
lb
$53,730
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes