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IAC Assessment: SD0230
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IAC Assessment: SD0230
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IAC Center San Diego State University
Assessment Year 1999
Principal Product coated steel
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $50,000,000-$100,000,000
# of Employees 155
Plant Area (Sq.Ft.) 270,000
Annual Production 200,000 Tons
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,334,868 28,604,045 kWh $0.05
Electricity Demand $671,952 69,693 kW-months/year $9.64
Natural Gas $1,141,365 423,018 MMBtu $2.70
TOTAL ENERGY COSTS $3,180,772
RECOMMENDED SAVINGS* $1,513,159 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $113,970
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,090
Cost:
$4,048
$2,629 58,324 $461 48 - - - - - - $2,629
58,324
kWh
$461
48
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,483
Cost:
$6,030
$1,360 29,015 $1,123 117 - - - - - - $1,360
29,015
kWh
$1,123
117
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$257,414
Cost:
$480,000
$193,096 3,505,862 $64,318 6,672 - - - - - - $193,096
3,505,862
kWh
$64,318
6,672
kW-months/year
-
-
gal
-
-
lb
-
-
$
04: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$1,099,432
Cost:
$1,975,633
$813,751 17,429,953 $285,681 29,635 - - - - - - $813,751
17,429,953
kWh
$285,681
29,635
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$83,680
Cost:
-
- - - - $83,680 18,191 - - - - -
-
kWh
-
-
kW-months/year
$83,680
18,191
gal
-
-
lb
-
-
$
06: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$39,860
Cost:
$16,000
- - - - - - $39,860 600,000 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$39,860
600,000
lb
-
-
$
07: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$27,200
Cost:
-
- - - - - - - - $27,200 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$27,200
-
$
08: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
-
Cost:
$2,410
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$1,513,159
Cost:
$2,484,121
$1,010,836 21,023,154 $351,583 36,472 $83,680 18,191 $39,860 600,000 $27,200 - $1,010,836
21,023,154
kWh
$351,583
36,472
kW-months/year
$83,680
18,191
gal
$39,860
600,000
lb
$27,200
-
$
TOTAL IMPLEMENTED Savings:
$113,970
Cost:
$6,458
$2,629 58,324 $461 48 $83,680 18,191 - - $27,200 - $2,629
58,324
kWh
$461
48
kW-months/year
$83,680
18,191
gal
-
-
lb
$27,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes