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IAC Assessment: SD0240
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IAC Assessment: SD0240
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IAC Center San Diego State University
Assessment Year 2000
Principal Product Plastic containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 170,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 8,736
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $514,895 22,228,019 kWh $0.02
Electricity Demand $398,845 40,379 kW-months/year $9.88
Electricity Fees $5,760 - $ -
TOTAL ENERGY COSTS $928,272
RECOMMENDED SAVINGS* $174,879 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $122,463
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$114,651
Cost:
$214,102
$72,098 3,135,405 $42,553 4,307 - - $72,098
3,135,405
kWh
$42,553
4,307
kW-months/year
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,067
Cost:
$2,600
$826 35,756 $241 24 - - $826
35,756
kWh
$241
24
kW-months/year
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$193
Cost:
$714
$122 5,275 $71 7 - - $122
5,275
kWh
$71
7
kW-months/year
-
-
$
04: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$52,416
Cost:
$31,000
- - - - $52,416 - -
-
kWh
-
-
kW-months/year
$52,416
-
$
05: 4.323 OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS Savings:
$6,552
Cost:
$6,000
- - - - $6,552 - -
-
kWh
-
-
kW-months/year
$6,552
-
$
TOTAL RECOMMENDED Savings:
$174,879
Cost:
$254,416
$73,046 3,176,436 $42,865 4,338 $58,968 - $73,046
3,176,436
kWh
$42,865
4,338
kW-months/year
$58,968
-
$
TOTAL IMPLEMENTED Savings:
$122,463
Cost:
$223,416
$73,046 3,176,436 $42,865 4,338 $6,552 - $73,046
3,176,436
kWh
$42,865
4,338
kW-months/year
$6,552
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes