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IAC Assessment: SD0242
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IAC Assessment: SD0242
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IAC Center San Diego State University
Assessment Year 2000
Principal Product Engine parts
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 103,800
Annual Production 125,000 Pieces
Production Hrs. Annual 4,420
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,330 2,051,290 kWh $0.06
Electricity Demand $93,583 7,303 kW-months/year $12.81
TOTAL ENERGY COSTS $206,913
RECOMMENDED SAVINGS* $91,477 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,835
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$14,399
Cost:
$1,960
$5,176 93,600 $9,223 720 - - - - - - - - - - - - $5,176
93,600
kWh
$9,223
720
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$14,283
Cost:
$3,000
$11,916 215,416 $9,992 780 $(-7,625) (-1,050) - - - - - - - - - - $11,916
215,416
kWh
$9,992
780
kW-months/year
$(-7,625)
(-1,050)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,568
Cost:
-
- - - - - - - - - - $4,568 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$4,568
-
$
-
-
$
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,903
Cost:
-
$1,001 18,171 $902 70 - - - - - - - - - - - - $1,001
18,171
kWh
$902
70
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$42,700
Cost:
$58,000
- - - - - - $2,700 1,200 - - - - $40,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,700
1,200
gal
-
-
lb
-
-
$
$40,000
-
$
-
-
Tgal
06: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$8,347
Cost:
-
- - - - - - $2,700 1,200 - - $5,647 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,700
1,200
gal
-
-
lb
$5,647
-
$
-
-
$
-
-
Tgal
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,533
Cost:
$8,500
- - - - - - - - - - $2,533 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,533
-
$
-
-
$
-
-
Tgal
08: 3.5131 RECYCLE WHITE WATER Savings:
$313
Cost:
$400
- - - - - - - - - - - - - - $313 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$313
-
Tgal
09: 4.221 USE ONLY AMOUNT OF PACKAGING MATERIAL NECESSARY Savings:
$2,431
Cost:
$3,294
- - - - - - - - $351 520 $2,080 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$351
520
lb
$2,080
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$91,477
Cost:
$75,154
$18,093 327,187 $20,117 1,570 $(-7,625) (-1,050) $5,400 2,400 $351 520 $14,828 - $40,000 - $313 - $18,093
327,187
kWh
$20,117
1,570
kW-months/year
$(-7,625)
(-1,050)
MMBtu
$5,400
2,400
gal
$351
520
lb
$14,828
-
$
$40,000
-
$
$313
-
Tgal
TOTAL IMPLEMENTED Savings:
$18,835
Cost:
$10,460
$6,177 111,771 $10,125 790 - - - - - - $2,533 - - - - - $6,177
111,771
kWh
$10,125
790
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,533
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Water Consumption