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IAC Assessment: SD0257
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IAC Assessment: SD0257
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IAC Center San Diego State University
Assessment Year 2000
Principal Product ceramic materials for military and automobiles
NAICS n/a
SIC 3295 - Minerals, Ground Or Treated
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 217,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $399,477 7,961,606 kWh $0.05
Electricity Demand $215,507 25,326 kW-months/year $8.51
Electricity Fees $10,444 - $ -
Natural Gas $33,288 6,442 MMBtu $5.17
TOTAL ENERGY COSTS $671,937
RECOMMENDED SAVINGS* $155,133 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $122,937
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$32,196
Cost:
$16,750
$21,280 424,091 $19,709 2,316 $(-8,793) (-1,702) - - - - - - - - $21,280
424,091
kWh
$19,709
2,316
kW-months/year
$(-8,793)
(-1,702)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$21,676
Cost:
$27,000
$15,089 301,583 $6,587 774 - - - - - - - - - - $15,089
301,583
kWh
$6,587
774
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,428
Cost:
$6,300
$3,002 59,789 $426 50 - - - - - - - - - - $3,002
59,789
kWh
$426
50
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,271
Cost:
$3,000
$5,271 104,924 - - - - - - - - - - - - $5,271
104,924
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,428
Cost:
$5,400
- - - - - - - - - - $3,428 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$3,428
-
lb
-
-
$
06: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$2,345
Cost:
-
- - - - - - - - $2,345 1,268 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,345
1,268
gal
-
-
lb
-
-
$
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$7,795
Cost:
$2,000
- - - - - - $7,795 5,100,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,795
5,100,000
Tgal
-
-
gal
-
-
lb
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$11,760
Cost:
-
- - $11,760 350 - - - - - - - - - - -
-
kWh
$11,760
350
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
09: 4.446 AUTOMATE FINISHING PROCESS Savings:
$67,234
Cost:
$55,000
- - - - - - - - - - - - $67,234 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$67,234
-
$
TOTAL RECOMMENDED Savings:
$155,133
Cost:
$115,450
$44,642 890,387 $38,482 3,490 $(-8,793) (-1,702) $7,795 5,100,000 $2,345 1,268 $3,428 - $67,234 - $44,642
890,387
kWh
$38,482
3,490
kW-months/year
$(-8,793)
(-1,702)
MMBtu
$7,795
5,100,000
Tgal
$2,345
1,268
gal
$3,428
-
lb
$67,234
-
$
TOTAL IMPLEMENTED Savings:
$122,937
Cost:
$98,700
$23,362 466,296 $18,773 1,174 - - $7,795 5,100,000 $2,345 1,268 $3,428 - $67,234 - $23,362
466,296
kWh
$18,773
1,174
kW-months/year
-
-
MMBtu
$7,795
5,100,000
Tgal
$2,345
1,268
gal
$3,428
-
lb
$67,234
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes