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IAC Assessment: SD0261
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IAC Assessment: SD0261
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IAC Center San Diego State University
Assessment Year 2001
Principal Product metal parts for automobile industry
NAICS n/a
SIC 3399 - Primary Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 102
Plant Area (Sq.Ft.) 80,000
Annual Production 900 Tons
Production Hrs. Annual 7,200
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $238,023 4,625,850 kWh $0.05
Electricity Demand $92,639 9,058 kW-months/year $10.23
Electricity Fees $3,588 - $ -
Natural Gas $31,720 5,525 MMBtu $5.74
TOTAL ENERGY COSTS $374,505
RECOMMENDED SAVINGS* $121,362 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $80,384
#|Description Savings
Cost
Status Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$4,061
Cost:
$10,250
- - $4,061 864 - - - - - - - - -
-
kW-months/year
$4,061
864
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,459
Cost:
$4,000
- - $4,459 900 - - - - - - - - -
-
kW-months/year
$4,459
900
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$17,320
Cost:
-
$12,600 1,500 - - - - - - - - $4,720 - $12,600
1,500
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$4,720
-
$
04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$2,492
Cost:
-
$1,728 179 - - - - - - - - $764 - $1,728
179
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$764
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,500
Cost:
$7,900
- - - - - - - - $4,500 - - - -
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$4,500
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$4,850
Cost:
$2,100
- - - - - - - - $4,850 - - - -
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$4,850
-
$
-
-
$
07: 3.8121 COVER CONTAINERS TO MINIMIZE EVAPORATIVE LOSSES Savings:
$8,708
Cost:
$15,000
- - - - $8,708 184 - - - - - - -
-
kW-months/year
-
-
MMBtu
$8,708
184
gal
-
-
$
-
-
$
-
-
$
08: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$59,514
Cost:
-
- - - - - - - - - - $59,514 - -
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$59,514
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$14,400
Cost:
$25,000
- - - - - - $14,400 - - - - - -
-
kW-months/year
-
-
MMBtu
-
-
gal
$14,400
-
$
-
-
$
-
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,058
Cost:
-
- - - - - - - - $1,058 - - - -
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$1,058
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$121,362
Cost:
$64,250
$14,328 1,679 $8,520 1,764 $8,708 184 $14,400 - $10,408 - $64,998 - $14,328
1,679
kW-months/year
$8,520
1,764
MMBtu
$8,708
184
gal
$14,400
-
$
$10,408
-
$
$64,998
-
$
TOTAL IMPLEMENTED Savings:
$80,384
Cost:
-
$14,328 1,679 - - - - - - $1,058 - $64,998 - $14,328
1,679
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$1,058
-
$
$64,998
-
$
Savings
Cost
$ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost