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IAC Assessment: SD0263
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IAC Assessment: SD0263
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Spas
NAICS n/a
SIC 3088 - Plastics Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 130,000
Annual Production 11,500 Pieces
Production Hrs. Annual 4,250
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $160,392 1,495,500 kWh $0.11
Electricity Demand $48,905 5,354 kW-months/year $9.13
Electricity Fees $518 - $ -
Natural Gas $25,211 3,906 MMBtu $6.45
TOTAL ENERGY COSTS $241,890
RECOMMENDED SAVINGS* $88,870 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,255
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$8,376
Cost:
$20,000
$3,558 33,250 $3,835 420 $983 (-151) - - - - $3,558
33,250
kWh
$3,835
420
kW-months/year
$983
(-151)
MMBtu
-
-
gal
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,258
Cost:
$1,500
$1,258 22,872 - - - - - - - - $1,258
22,872
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$3,173
Cost:
$4,000
$2,568 24,000 $1,315 144 $(-710) (-109) - - - - $2,568
24,000
kWh
$1,315
144
kW-months/year
$(-710)
(-109)
MMBtu
-
-
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,402
Cost:
$90
$1,130 10,557 $272 30 - - - - - - $1,130
10,557
kWh
$272
30
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,644
Cost:
$9,576
$4,208 39,330 $1,436 157 - - - - - - $4,208
39,330
kWh
$1,436
157
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$3,239
Cost:
$4,250
$2,149 20,080 $1,090 119 - - - - - - $2,149
20,080
kWh
$1,090
119
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$4,278
Cost:
-
- - - - - - $4,278 1,060 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,278
1,060
gal
-
-
$
08: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$52,000
Cost:
$60,000
- - - - - - - - $52,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$52,000
-
$
09: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$9,500
Cost:
$7,000
- - - - - - - - $9,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$9,500
-
$
TOTAL RECOMMENDED Savings:
$88,870
Cost:
$106,416
$14,871 150,089 $7,948 870 $273 (-260) $4,278 1,060 $61,500 - $14,871
150,089
kWh
$7,948
870
kW-months/year
$273
(-260)
MMBtu
$4,278
1,060
gal
$61,500
-
$
TOTAL IMPLEMENTED Savings:
$25,255
Cost:
$22,166
$9,164 96,759 $3,023 331 $(-710) (-109) $4,278 1,060 $9,500 - $9,164
96,759
kWh
$3,023
331
kW-months/year
$(-710)
(-109)
MMBtu
$4,278
1,060
gal
$9,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes