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IAC Assessment: SD0269
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IAC Assessment: SD0269
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Custom plastic injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,579 3,065,400 kWh $0.07
Electricity Demand $48,465 6,761 kW-months/year $7.17
Electricity Fees $22,634 - $ -
TOTAL ENERGY COSTS $290,606
RECOMMENDED SAVINGS* $515,072 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $298,531
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$97,717
Cost:
$166,000
$82,072 1,199,880 $15,645 2,182 - - - - - - - - $82,072
1,199,880
kWh
$15,645
2,182
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$41,894
Cost:
$58,000
$49,202 719,334 $10,419 1,453 $(-17,727) (-2,727) - - - - - - $49,202
719,334
kWh
$10,419
1,453
kW-months/year
$(-17,727)
(-2,727)
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,230
Cost:
$1,700
$1,123 16,412 $107 15 - - - - - - - - $1,123
16,412
kWh
$107
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$2,921
Cost:
-
$1,273 18,618 $1,648 230 - - - - - - - - $1,273
18,618
kWh
$1,648
230
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,060
Cost:
$7,900
- - - - - - - - $5,060 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,060
-
$
-
-
$
06: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$158,400
Cost:
$2,500
- - - - - - $158,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$158,400
-
$
-
-
$
-
-
$
07: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$24,750
Cost:
$8,000
- - - - - - - - - - $24,750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$24,750
-
$
08: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$75,700
Cost:
$100,000
- - - - - - $75,700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75,700
-
$
-
-
$
-
-
$
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$107,400
Cost:
$100,000
- - - - - - $107,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$107,400
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$515,072
Cost:
$444,100
$133,670 1,954,244 $27,819 3,880 $(-17,727) (-2,727) $341,500 - $5,060 - $24,750 - $133,670
1,954,244
kWh
$27,819
3,880
kW-months/year
$(-17,727)
(-2,727)
MMBtu
$341,500
-
$
$5,060
-
$
$24,750
-
$
TOTAL IMPLEMENTED Savings:
$298,531
Cost:
$118,400
$1,273 18,618 $1,648 230 - - $265,800 - $5,060 - $24,750 - $1,273
18,618
kWh
$1,648
230
kW-months/year
-
-
MMBtu
$265,800
-
$
$5,060
-
$
$24,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material