IAC logo
IAC Assessment: SD0269
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0269
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2001
Principal Product Custom plastic injection molding
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 150,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $209,579 3,065,400 kWh $0.07
Electricity Demand $48,465 6,761 kW-months/year $7.17
Electricity Fees $22,634 - $ -
TOTAL ENERGY COSTS $290,606
RECOMMENDED SAVINGS* $515,072 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $298,531
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$97,717
Cost:
$166,000
$82,072 1,199,880 $15,645 2,182 - - - - - - - - $82,072
1,199,880
kWh
$15,645
2,182
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$41,894
Cost:
$58,000
$49,202 719,334 $10,419 1,453 $(-17,727) (-2,727) - - - - - - $49,202
719,334
kWh
$10,419
1,453
kW-months/year
$(-17,727)
(-2,727)
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,230
Cost:
$1,700
$1,123 16,412 $107 15 - - - - - - - - $1,123
16,412
kWh
$107
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$2,921
Cost:
-
$1,273 18,618 $1,648 230 - - - - - - - - $1,273
18,618
kWh
$1,648
230
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,060
Cost:
$7,900
- - - - - - - - $5,060 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$5,060
-
$
-
-
$
06: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$158,400
Cost:
$2,500
- - - - - - $158,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$158,400
-
$
-
-
$
-
-
$
07: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$24,750
Cost:
$8,000
- - - - - - - - - - $24,750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$24,750
-
$
08: 4.446 AUTOMATE FINISHING PROCESS Savings:
$75,700
Cost:
$100,000
- - - - - - $75,700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$75,700
-
$
-
-
$
-
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$107,400
Cost:
$100,000
- - - - - - $107,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$107,400
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$515,072
Cost:
$444,100
$133,670 1,954,244 $27,819 3,880 $(-17,727) (-2,727) $341,500 - $5,060 - $24,750 - $133,670
1,954,244
kWh
$27,819
3,880
kW-months/year
$(-17,727)
(-2,727)
MMBtu
$341,500
-
$
$5,060
-
$
$24,750
-
$
TOTAL IMPLEMENTED Savings:
$298,531
Cost:
$118,400
$1,273 18,618 $1,648 230 - - $265,800 - $5,060 - $24,750 - $1,273
18,618
kWh
$1,648
230
kW-months/year
-
-
MMBtu
$265,800
-
$
$5,060
-
$
$24,750
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material