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IAC Assessment: SD0273
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IAC Assessment: SD0273
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Aircraft latches
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 80,000
Annual Production 50,000 Pounds
Production Hrs. Annual 4,375
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,875 770,830 kWh $0.08
Electricity Demand $27,760 3,550 kW-months/year $7.82
Electricity Fees $54,594 - $ -
Natural Gas $30,023 4,049 MMBtu $7.41
TOTAL ENERGY COSTS $179,178
RECOMMENDED SAVINGS* $26,867 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,369
Cost:
$2,000
$2,866 34,036 $1,503 192 - - - - - - $2,866
34,036
kWh
$1,503
192
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$3,094
Cost:
$1,500
$1,827 21,700 $94 12 $1,173 160 - - - - $1,827
21,700
kWh
$94
12
kW-months/year
$1,173
160
MMBtu
-
-
$
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,519
Cost:
$2,000
- - - - $3,519 480 - - - - -
-
kWh
-
-
kW-months/year
$3,519
480
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$822
Cost:
$200
$539 6,405 $283 36 - - - - - - $539
6,405
kWh
$283
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$5,286
Cost:
$15,000
- - - - $5,286 721 - - - - -
-
kWh
-
-
kW-months/year
$5,286
721
MMBtu
-
-
$
-
-
$
06: 2.7145 INSTALL SKYLIGHTS Savings:
$2,734
Cost:
$6,000
$1,569 18,630 $1,165 149 - - - - - - $1,569
18,630
kWh
$1,165
149
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 3.5222 USE SAND FOR OTHER PURPOSES (EG CONSTRUCTION FILL, COVER FOR MUNICIPAL LANDFILLS) Savings:
$3,043
Cost:
$500
- - - - - - - - $3,043 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,043
-
$
08: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$4,000
Cost:
$3,500
- - - - - - $4,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$26,867
Cost:
$30,700
$6,801 80,771 $3,045 389 $9,978 1,361 $4,000 - $3,043 - $6,801
80,771
kWh
$3,045
389
kW-months/year
$9,978
1,361
MMBtu
$4,000
-
$
$3,043
-
$
TOTAL IMPLEMENTED Savings:
$16,670
Cost:
$21,200
$539 6,405 $283 36 $8,805 1,201 $4,000 - $3,043 - $539
6,405
kWh
$283
36
kW-months/year
$8,805
1,201
MMBtu
$4,000
-
$
$3,043
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost