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IAC Assessment: SD0276
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IAC Assessment: SD0276
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Aluminum extrusion
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 46,736
Annual Production 24,000,000 Pounds
Production Hrs. Annual 7,344
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $211,141 2,860,364 kWh $0.07
Electricity Demand $57,363 7,594 kW-months/year $7.55
Electricity Fees $4,121 - $ -
Natural Gas $121,977 20,183 MMBtu $6.04
TOTAL ENERGY COSTS $398,102
RECOMMENDED SAVINGS* $234,598 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,062
Cost:
$1,000
$1,771 24,000 $1,291 171 - - - - - - - - - - $1,771
24,000
kWh
$1,291
171
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$469
Cost:
$100
$469 6,355 - - - - - - - - - - - - $469
6,355
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,529
Cost:
$320
$7,213 97,730 $1,316 174 - - - - - - - - - - $7,213
97,730
kWh
$1,316
174
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$419
Cost:
$250
- - - - $419 70 - - - - - - - - -
-
kWh
-
-
kW-months/year
$419
70
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,279
Cost:
$10,000
- - - - $8,279 1,373 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,279
1,373
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$92,084
Cost:
$30,000
- - - - - - $92,084 480,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$92,084
480,000
lb
-
-
$
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$7,791
Cost:
$7,900
- - - - - - - - - - $(-100) - $7,891 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$(-100)
-
$
$7,891
-
$
08: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$69,200
Cost:
$50,000
- - - - - - - - $76,200 - $(-7,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$76,200
-
$
$(-7,000)
-
$
-
-
$
09: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$43,085
Cost:
$55,000
- - - - - - - - $50,085 - $(-7,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$50,085
-
$
$(-7,000)
-
$
-
-
$
10: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,680
Cost:
$200
- - - - - - - - $1,680 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,680
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$234,598
Cost:
$154,770
$9,453 128,085 $2,607 345 $8,698 1,443 $92,084 480,000 $127,965 - $(-14,100) - $7,891 - $9,453
128,085
kWh
$2,607
345
kW-months/year
$8,698
1,443
MMBtu
$92,084
480,000
lb
$127,965
-
$
$(-14,100)
-
$
$7,891
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost