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IAC Assessment: SD0278
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IAC Assessment: SD0278
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Aluminum extrusion
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 168
Plant Area (Sq.Ft.) 130,000
Annual Production 16,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,559 5,163,491 kWh $0.06
Electricity Demand $140,790 14,264 kW-months/year $9.87
Electricity Fees $25,669 - $ -
Natural Gas $77,363 15,359 MMBtu $5.04
TOTAL ENERGY COSTS $544,885
RECOMMENDED SAVINGS* $381,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$87,448
Cost:
$164,000
$61,593 1,080,585 $25,855 2,620 - - - - - - - - $61,593
1,080,585
kWh
$25,855
2,620
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,045
Cost:
$640
$4,258 74,705 $1,787 181 - - - - - - - - $4,258
74,705
kWh
$1,787
181
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$37,045
Cost:
$37,000
$16,397 287,661 $20,648 2,092 - - - - - - - - $16,397
287,661
kWh
$20,648
2,092
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$802
Cost:
$2,200
$663 11,625 $139 14 - - - - - - - - $663
11,625
kWh
$139
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$21,960
Cost:
$30,000
- - - - $21,960 4,366 - - - - - - -
-
kWh
-
-
kW-months/year
$21,960
4,366
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,178
Cost:
$2,300
$6,526 114,492 $3,652 370 - - - - - - - - $6,526
114,492
kWh
$3,652
370
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,754
Cost:
$8,000
- - - - - - - - - - $3,754 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$3,754
-
$
08: 4.446 AUTOMATE FINISHING PROCESS Savings:
$100,600
Cost:
$120,000
- - - - - - $105,600 - $(-5,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$105,600
-
$
$(-5,000)
-
$
-
-
$
09: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$113,800
Cost:
$80,000
- - - - - - $118,800 - $(-5,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$118,800
-
$
$(-5,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$381,632
Cost:
$444,140
$89,437 1,569,068 $52,081 5,277 $21,960 4,366 $224,400 - $(-10,000) - $3,754 - $89,437
1,569,068
kWh
$52,081
5,277
kW-months/year
$21,960
4,366
MMBtu
$224,400
-
$
$(-10,000)
-
$
$3,754
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost