IAC logo
IAC Assessment: SD0278
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0278
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2001
Principal Product Aluminum extrusion
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 168
Plant Area (Sq.Ft.) 130,000
Annual Production 16,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,559 5,163,491 kWh $0.06
Electricity Demand $140,790 14,264 kW-months/year $9.87
Electricity Fees $25,669 - $ -
Natural Gas $77,363 15,359 MMBtu $5.04
TOTAL ENERGY COSTS $544,885
RECOMMENDED SAVINGS* $381,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$87,448
Cost:
$164,000
$61,593 1,080,585 $25,855 2,620 - - - - - - - - $61,593
1,080,585
kWh
$25,855
2,620
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,045
Cost:
$640
$4,258 74,705 $1,787 181 - - - - - - - - $4,258
74,705
kWh
$1,787
181
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$37,045
Cost:
$37,000
$16,397 287,661 $20,648 2,092 - - - - - - - - $16,397
287,661
kWh
$20,648
2,092
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$802
Cost:
$2,200
$663 11,625 $139 14 - - - - - - - - $663
11,625
kWh
$139
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$21,960
Cost:
$30,000
- - - - $21,960 4,366 - - - - - - -
-
kWh
-
-
kW-months/year
$21,960
4,366
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,178
Cost:
$2,300
$6,526 114,492 $3,652 370 - - - - - - - - $6,526
114,492
kWh
$3,652
370
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,754
Cost:
$8,000
- - - - - - - - - - $3,754 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$3,754
-
$
08: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$100,600
Cost:
$120,000
- - - - - - $105,600 - $(-5,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$105,600
-
$
$(-5,000)
-
$
-
-
$
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$113,800
Cost:
$80,000
- - - - - - $118,800 - $(-5,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$118,800
-
$
$(-5,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$381,632
Cost:
$444,140
$89,437 1,569,068 $52,081 5,277 $21,960 4,366 $224,400 - $(-10,000) - $3,754 - $89,437
1,569,068
kWh
$52,081
5,277
kW-months/year
$21,960
4,366
MMBtu
$224,400
-
$
$(-10,000)
-
$
$3,754
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost