IAC logo
IAC Assessment: SD0282
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: SD0282
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center San Diego State University
Assessment Year 2001
Principal Product Automobile wheels
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 2,500,000
Annual Production 3,259,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,368,382 29,998,852 kWh $0.05
Electricity Demand $532,691 54,264 kW-months/year $9.82
Electricity Fees $9,587 - $ -
Natural Gas $5,780,704 711,603 MMBtu $8.12
TOTAL ENERGY COSTS $7,739,964
RECOMMENDED SAVINGS* $8,522,336 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $173,115
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$2,980,189
Cost:
$2,980,189
- - - - $1,887,919 157,327 - - $1,233,270 27,406 $(-108,000) - $(-33,000) - - - -
-
kWh
-
-
kW-months/year
$1,887,919
157,327
MMBtu
-
-
gal
$1,233,270
27,406
lb
$(-108,000)
-
$
$(-33,000)
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,953
Cost:
$190
$5,953 130,550 - - - - - - - - - - - - - - $5,953
130,550
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$103,026
Cost:
$8,000
$89,153 1,955,117 $26,373 2,686 - - - - - - $(-12,500) - - - - - $89,153
1,955,117
kWh
$26,373
2,686
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-12,500)
-
$
-
-
$
-
-
$
04: 2.6222 USE DRYING OVEN (BATCH TYPE) ON ALTERNATE DAYS OR OTHER OPTIMUM SCHEDULE TO RUN EQUIPMENT WITH FULL LOADS Savings:
$6,804
Cost:
$3,550
$6,804 149,200 - - - - - - - - - - - - - - $6,804
149,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,312
Cost:
$2,000
$1,431 31,389 $881 90 - - - - - - - - - - - - $1,431
31,389
kWh
$881
90
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$33,122
Cost:
$55,000
$12,166 266,800 $20,956 2,134 - - - - - - - - - - - - $12,166
266,800
kWh
$20,956
2,134
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2525 ELIMINATE COOLING OF PROCESS STREAMS WHICH SUBSEQUENTLY MUST BE HEATED AND VICE VERSA Savings:
$55,555
Cost:
$10,000
- - - - $55,555 4,630 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$55,555
4,630
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$83,687
Cost:
$110,000
$58,494 1,282,769 $25,193 2,566 - - - - - - - - - - - - $58,494
1,282,769
kWh
$25,193
2,566
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,108
Cost:
$8,000
$2,557 56,070 $551 56 - - - - - - - - - - - - $2,557
56,070
kWh
$551
56
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$348,473
Cost:
$150,000
$243,566 5,341,360 $104,907 10,683 - - - - - - - - - - - - $243,566
5,341,360
kWh
$104,907
10,683
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,832,890
Cost:
$1,400,000
- - - - - - - - $1,819,890 40,442 - - $13,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,819,890
40,442
lb
-
-
$
$13,000
-
$
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,600
Cost:
$500
- - - - - - - - - - - - - - $5,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$5,600
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$21,020
Cost:
$20,000
- - - - - - - - - - - - - - $21,020 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$21,020
-
$
14: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$2,925
Cost:
$1,500
- - - - - - - - - - - - - - $2,925 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$2,925
-
$
15: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$13,681
Cost:
$3,000
- - - - - - $13,681 1,254 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,681
1,254
gal
-
-
lb
-
-
$
-
-
$
-
-
$
16: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,022,214
Cost:
$480,000
- - - - - - - - - - - - $(-180,000) - $3,202,214 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$(-180,000)
-
$
$3,202,214
-
$
17: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,777
Cost:
-
- - - - - - - - - - - - - - $1,777 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$1,777
-
$
TOTAL RECOMMENDED Savings:
$8,522,336
Cost:
$5,231,929
$420,124 9,213,255 $178,861 18,215 $1,943,474 161,957 $13,681 1,254 $3,053,160 67,848 $(-120,500) - $(-200,000) - $3,233,536 - $420,124
9,213,255
kWh
$178,861
18,215
kW-months/year
$1,943,474
161,957
MMBtu
$13,681
1,254
gal
$3,053,160
67,848
lb
$(-120,500)
-
$
$(-200,000)
-
$
$3,233,536
-
$
TOTAL IMPLEMENTED Savings:
$173,115
Cost:
$21,740
$101,910 2,234,867 $26,373 2,686 $55,555 4,630 - - - - $(-12,500) - - - $1,777 - $101,910
2,234,867
kWh
$26,373
2,686
kW-months/year
$55,555
4,630
MMBtu
-
-
gal
-
-
lb
$(-12,500)
-
$
-
-
$
$1,777
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Personnel Changes Administrative Changes One-time Revenue or Avoided Cost