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IAC Assessment: SD0283
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IAC Assessment: SD0283
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IAC Center San Diego State University
Assessment Year 2001
Principal Product Alumimum forging
NAICS n/a
SIC 3463 - Nonferrous Forgings
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 500,000
Annual Production 4,500,000 Pounds
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $249,884 3,728,386 kWh $0.07
Electricity Demand $139,020 11,038 kW-months/year $12.59
Electricity Fees $26,402 - $ -
Natural Gas $1,184,526 122,653 MMBtu $9.66
TOTAL ENERGY COSTS $1,602,020
RECOMMENDED SAVINGS* $3,687,394 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,429
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$31,925
Cost:
$144,000
$28,576 426,507 $3,349 266 - - - - $28,576
426,507
kWh
$3,349
266
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,393
Cost:
$480
$9,237 137,861 $3,156 251 - - - - $9,237
137,861
kWh
$3,156
251
kW-months/year
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,243
Cost:
$6,000
$2,770 41,350 $473 38 - - - - $2,770
41,350
kWh
$473
38
kW-months/year
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,566
Cost:
$5,950
$5,868 87,581 $2,698 214 - - - - $5,868
87,581
kWh
$2,698
214
kW-months/year
-
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$9,916
Cost:
$28,500
$4,188 62,512 $5,728 455 - - - - $4,188
62,512
kWh
$5,728
455
kW-months/year
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$17,992
Cost:
$2,300
$13,409 200,130 $4,583 364 - - - - $13,409
200,130
kWh
$4,583
364
kW-months/year
-
-
$
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$9,044
Cost:
$18,000
- - - - - - $9,044 - -
-
kWh
-
-
kW-months/year
-
-
$
$9,044
-
$
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$476,943
Cost:
$325,000
- - - - - - $476,943 - -
-
kWh
-
-
kW-months/year
-
-
$
$476,943
-
$
09: 4.1240 INSTALL CONTINUOUS LUBRICATION EQUIPMENT Savings:
$385,010
Cost:
$152,000
- - - - $385,010 - - - -
-
kWh
-
-
kW-months/year
$385,010
-
$
-
-
$
10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$2,622,000
Cost:
$180,000
- - - - $2,622,000 - - - -
-
kWh
-
-
kW-months/year
$2,622,000
-
$
-
-
$
11: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$110,362
Cost:
$400,000
- - - - - - $110,362 - -
-
kWh
-
-
kW-months/year
-
-
$
$110,362
-
$
TOTAL RECOMMENDED Savings:
$3,687,394
Cost:
$1,262,230
$64,048 955,941 $19,987 1,588 $3,007,010 - $596,349 - $64,048
955,941
kWh
$19,987
1,588
kW-months/year
$3,007,010
-
$
$596,349
-
$
TOTAL IMPLEMENTED Savings:
$39,429
Cost:
$20,780
$22,646 337,991 $7,739 615 - - $9,044 - $22,646
337,991
kWh
$7,739
615
kW-months/year
-
-
$
$9,044
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost