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IAC Assessment: SD0289
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IAC Assessment: SD0289
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IAC Center San Diego State University
Assessment Year 2002
Principal Product foam
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales n/a
# of Employees 200
Plant Area (Sq.Ft.) 1,200,000
Annual Production 3,000,000 Units
Production Hrs. Annual 6,000
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,560,041 12,658,370 kWh $0.12
Electricity Demand $450,003 33,683 kW-months/year $13.36
Electricity Fees $7,679 - $ -
Natural Gas $152,369 24,769 MMBtu $6.15
TOTAL ENERGY COSTS $2,234,728
RECOMMENDED SAVINGS* $1,644,128 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,096
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$1,365,840
Cost:
$2,430,000
$1,045,200 12,000,000 $320,640 24,000 - - - - - - - - $1,045,200
12,000,000
kWh
$320,640
24,000
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$57,206
Cost:
$2,700
$50,954 585,000 $6,252 468 - - - - - - - - $50,954
585,000
kWh
$6,252
468
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$27,381
Cost:
$11,000
$21,930 251,775 $5,451 408 - - - - - - - - $21,930
251,775
kWh
$5,451
408
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,500
Cost:
$11,000
$5,331 61,273 $1,169 88 - - - - - - - - $5,331
61,273
kWh
$1,169
88
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,096
Cost:
$300
$3,096 35,545 - - - - - - - - - - $3,096
35,545
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,066
Cost:
$800
$1,066 12,240 - - - - - - - - - - $1,066
12,240
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$91,045
Cost:
$65,000
$69,669 799,868 $21,376 1,600 - - - - - - - - $69,669
799,868
kWh
$21,376
1,600
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$13,200
Cost:
$20,000
- - - - - - $13,200 30 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$13,200
30
lb
-
-
$
-
-
$
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,600
Cost:
$1,500
- - - - $3,600 34 - - - - - - -
-
kWh
-
-
kW-months/year
$3,600
34
gal
-
-
lb
-
-
$
-
-
$
10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$40,040
Cost:
-
- - - - - - - - - - $40,040 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$40,040
-
$
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$33,600
Cost:
$1,600
- - - - - - - - $33,600 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$33,600
-
$
-
-
$
12: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,554
Cost:
-
- - - - - - - - - - $1,554 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$1,554
-
$
TOTAL RECOMMENDED Savings:
$1,644,128
Cost:
$2,543,900
$1,197,246 13,745,701 $354,888 26,564 $3,600 34 $13,200 30 $33,600 - $41,594 - $1,197,246
13,745,701
kWh
$354,888
26,564
kW-months/year
$3,600
34
gal
$13,200
30
lb
$33,600
-
$
$41,594
-
$
TOTAL IMPLEMENTED Savings:
$3,096
Cost:
$300
$3,096 35,545 - - - - - - - - - - $3,096
35,545
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (haz) Administrative Changes One-time Revenue or Avoided Cost